In Process Inspection for Repetitive Manufacturing

Hi All,
I'm trying to perform in-process inspection for repetitive manufacturing. I have a semi finished material which has the inspection type 13 activated in the material master. Rate routing for it has also been created. Characteristics have been assigned to its operation and the routing is attached to a production version. When I o to MFPR to create a lot, I specify the material, plant and production version with QM active (tried the other 2 options as well) but when I execute, nothing shows up in the list. When I click on create inspection lot, it says, "either select versions or place cursor on versions now" but there's nothing in the list?
Regards,
Bilal

Hi,
Please check whether the repetitive manufacturing check box and REM profile is defined in the MRP4 of material master.
Please define that and try to run the transaction MFPR.
It should solve your problem
Regards,
Sumit Gupta

Similar Messages

In-process inspection in repetitive manufacturing

Hi,
My client handles assembling of electronic products. product passes through different set of operations where in it proceeds to the next operation only when the prior operation is approved in terms of quality.
We are trying to go with repetitve mfg but we are unable to understand in-process inspection operation wise. Pls advise is this feasible or we only need to go with discrete mfg with production orders.
Regards,
Sravan Kumar V
Edited by: SRAVAN KUMAR on Oct 6, 2008 6:45 AM

Dear,
1. Setting up inprocess inspection
for inprocess REM you have to maintained inspection type 13 in material master. and select task list. for that you have to maintained inspection point in your rate routing for ex for partial lot quantity based.
2. GR Inspection from production
then you go for result recording for inspection point and do the reporting point backflushed through result recording of every inspection point.
3. At what stage the QM lot is generated .
for that you have to create inspection lot in t code MFPR for your production version and for that inspection lot you have do above work.
Please refer this link also,
http://help.sap.com/saphelp_46c/helpdata/en/8a/a5aadd4adc11d189740000e8322d00/frameset.htm
Regards,
R.Brahmankar

Reports for Repetitive Manufacturing Process

Hi All,
Can any one please let me know the Reports FOr Repetitive Manufacturing (Like COOIS/ COOISPI)
I could not find any such for Repetitive Manufacturing.
I need to get the reports for below data.
1. Goods Receipt in certain Period for certain Material with Certain Production Version
2. Component COnsumed.
3. Activities Consumed
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Khadeer

Hy Khadeer,
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MCRK Prod. Cost Analysis: Repetitive Mfg
MCRO Matl consumptn anal.: repetitive mfg
MCRP Matl consumptn anal.: repetitive mfg
MFBF Backflushing In Repetitive Mfg
MFHU Backflushing In Repetitive Mfg
MFPP1 PackDemandMgt Repetitive Mfg: Plan
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OKL4 Report Tree: Repetitive Mfg
OKR2 Report List for Repetitive Mfg
OKRM Report Layouts for Repetitive Mfg
OKS2 Generate Reports for Repetitive Mfg
OKSB Import Reports for Repetitive Mfg
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OLIF SFIS: Setup-Repetitive Manufacturing
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OPR4_ Repetitive Mfg and Process Mfg
OSP2 Repetitive Mfg Profile
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OSPF Repetitive Manufacturing Line Texts
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Regards
Dhaval

WIP FOR REPETITIVE MANUFACTURING WITH VALUATED SALES ORDER

Dear All,
We are in the process of implementing Repetitive manufacturing with valuated sales order(MTO). I want to clarify whether in this scenario WIP will be generated.
Since, at the time of final backflushing, what ever GR done for finished goods, the GI for its components will be done automatically. The components will be issued based on the BOM. I think in this scenario WIP will not be there.
Please tell me whether i am correct.
regards
ranga

Thanks. I have another scenario. My client wants to transfer all cost of HR,Admin, finance etc and other indirect production cost center cost to production cost center. I mean they want to charge on the product. I have to production cost center. Client will give me the basis for allocating the cost. I have to do assessment and distribution for cost allocation
But, I want to clarify how do i include the admin, hr or finance and indirect production cost center cost in cost component structure if i do the above process.
How to do the cost splitting.
regards
ranga

QM In-Process Inspection for Batch Managed Material

Hi,
I have a issue related to UD of In-Process inspection for batch managed material. The production process is discrete manufacting for a cold rolling mill. A production order can have mutiple coils as per the production amount. To track the individual coil , batch management has ben activated. We have both in-process as well as inspection after production here.
For inspection after production we are fine as we are doing partial confirmation after every coil and have separate inspection lot having different batch number.
But for in-process I can have only one inspection lot for the production order (created on release of the production order). I can do the result recording but while trying to do UD u2013 it is asking for a batch number as the material is batch managed. W/o entering the batch number system is not allowing me to do the UD.
Is there any solution/work around of this problem.
-Regards
ashim

Hi Ashim,
you raised a very good question? i am helpless here to execute same scenario,
but i disussed with my QM guy here, he said, once the material is batch managed then it has to ahve batch in UD.
so i discussed ur case, which is very much valid for heavy ind like cement and all,
so what i suggest, u create a dummy batch in the UD for in process (no inventory posting)
and at confimation give ur usual batch (if system propose the dummy batch which u give in the UD for inprocess, try to change there--- i hope it should allow)
i would really like to here answer from u for this.
try to do as suggested, and let me know the results.
REgards,
Pravin mukkawar

In process inspection for partial confirmation of production order

Hi QM Guru,
how i will do in process inspection for partial confirmation of production oder
Senior is this I have maintain inspection type 03 in finish material u2026..suppose production order quantity 20 kg..there are 2 operationu202610 and 20.. I have maintained MIC on operation 20u2026after release the production order lot are generatingu2026but when they confirm operation 10 they do partial confirmation for 10 kgu2026.then again when do confirmation 20..they checku2026for quality resultu2026
Then I do the result record ok of 10 kgu2026then they confirm 20 operationu2026.
Now. again he do the confirmation of rest production order 10 kg..opration 10 ok..but in operation 20..system does not check for qualityu2026..
Again I want to do the quality inspection of 10kg on 20 operationu2026
How I will do. kindly suggest me
Regards
Aqueel

Hello
I think that the process can be mapped in one of these ways:
- according to what you describe this is closer to a good receipt inspection and not to in-process inspection, as the trigger for the inspection is the GR and not the release of the order. So, why dont you give a chance to a 04 inspection type, with inspection lot creation for every GR ? Check the indictor in MM02, QM view for "04" inspection, and uncheck the "Stock in quality", so you dont get caught by the stock in quality and resembles in process "Non-stock relevant" inspection
- alternatively you can define the use of inspection points ? So you are adding new results as new confirmations are made. Disadvantage: you can only give one usage decision to the inspection Lot, irrespective of the number of samples you have analyzed.
Regards

In-process inspection in repetitive mfg- Inspection type - 13

Hi there,
Can any one please tell me what is the differrence between the inspection type -03 & 13.
As per my understanding the only diff is that 03 is used in discrete mfg & 13 in repetitive mfg...
what is the other differrence ........??
Regrads
Kaushik

Hello Kaushik,
actually you have already found out that 03 is for descrete and 13 for repetive manufacturing. What is the difference?
03 Descrete Manufacturing : Limited production numbers and can be assigned to a customer order. Example: A computer built with various extras (built to order).
Accordingly inspection plans and inspection points assigned can be configured rather freely.
13 Repetitive Manufacturing: Production lines produce the same product in an unlimited number over a longer period of time. Example: Screws M8 x 40 mm (Mass production). In this case inspection plans need a relation to either time, numbers etc.
I hope that this information answers your question.
Regards
Isabelle

REM process flow for food manufacturing.

Hallo,
I want to know what is the process flow in SAP REM for food manufacturing compony?
Thx
Nikam.D.A

Dear Dev,
Check these links for the REM flow along with the T Codes,
Repetitive Manufacturing
REM Cycle..........
Regards
Mangalraj.S

Process Order For continuous manufacturing

Hello friends;
I am implementing SAP in a process industry where manufacturing is a continuous process without any batch. We dont have any intermediate product.Raw material is continuously provided without any break . Production stops when all raw material finsh i.e. after 6 to 7 months.Raw material passes through different phases and we get finished product.It is not possible to trace the material.Phase has specific process prameters.Parameters changes
acc.to quality of raw material.we have to maitain all parameters constant by adding chemical or supplying heat.
I am going to create single process order for whole production.So, how can map these process parameters?Is it useful to create one PI sheet for whole production period?All process parameters have to maintain constant through out production,then what is the use of PI sheet?
Please guide me.
Thanks!!!!

Hi,
You have only one stage process wright, so is there any GMP (good manufacturing practices or ISO ) if you are maintaining this quality management systems , differently you need to maintain a batch management, so that it is easy to traceable the material.
your process there is a different Phases better to go PI sheets it will be helpful only at Yelids and Inprocess controls.
If you share the more inforamtion on the process so we can able to give some more suggestions.
Thanks and regards
E.Rambabu

In-process inspection for rework operation

Hi all,
i have a production order to which the in-process inspection characteristics are assigned in routing. when a production order is released, an in-process inspection lot is created. Inspection is carried after the end of an operation. During which rework will be carried out if the product is rejected. Rework operations are trigged through trigger points assigned to the production order. A reference operations set indicating the rework operations is assigned to the trigger point. rework operation in the reference opeation set is also assigned with inspection characteristics. But during the results recording, the rework inspection characteristics are not displayed for results recording.....
pls explain the possible solution.
regards,
sravan kumar v

Hello
I think that the process can be mapped in one of these ways:
- according to what you describe this is closer to a good receipt inspection and not to in-process inspection, as the trigger for the inspection is the GR and not the release of the order. So, why dont you give a chance to a 04 inspection type, with inspection lot creation for every GR ? Check the indictor in MM02, QM view for "04" inspection, and uncheck the "Stock in quality", so you dont get caught by the stock in quality and resembles in process "Non-stock relevant" inspection
- alternatively you can define the use of inspection points ? So you are adding new results as new confirmations are made. Disadvantage: you can only give one usage decision to the inspection Lot, irrespective of the number of samples you have analyzed.
Regards

PRT Rounting prob for counter updation for Repetitive manufacturing

Hi Experts,
Is it possible to do update measuring counter thr production specially in case of Repetitive manufacturing scenario .If we try the same counter thr discrete then it will update the counter .
Pl guide ,is there any customization for these case fr PP or PM side.
Also another prob is to make factory calendar for all seven days as working days bcoz now all preventive order laps the holiday for order creation . Temporary we solve this prob by setting call horizon parameter . So is there any way to make factory calendar so all order come as earlier predefined date. Now all holiday or weekly off order come on next day.
Thx in advance .
With regards.
AVI DDS.

Thx to all

Triggering Repetitive manufacturing inspection lot - insp type 13

Dear Expert,
I have activated 13 insp type for my semi-finish material,
in the routing also for the last operation control key has maintained.
Finally in the production version also we have selected the the same routing.
I am not able to create Inspection lot for repetitive manufacturing.
Please tell me what settings need to be done.
Thanks
DON

Dear DON,
Before posting thread please refer to earlier created theards you may find some thing which you were looking for related to your query.
you will definatly find the solution,If the threads are not there then post the new thread with your query.Our great Gurus will help the needy.
please refer to
[In Process Inspection of Repetitive Manufacturing;
for your repetitive manufacturing
if this is not enough,follow this as given below.
MM01/MM02
Activate inspection type 09 at the time of material creation. AND enter the number of days in the field "Inspection interval" in QM view.
This field indicates at what frequency in days you need to trigger the recurring inspection lot.
QA05
Define a variant for recurring inspection lot generation. Refer the below pasted link for the same.
Related Thread
It will trigger the inspection lots according to the date of next inspection date in he Batch.
QP01
You need to keep a inspection plan ready to record results for this lot.
QA32
Record Results for the inspection lot.
Perform UD for the lot.
To create variant through QA05 will not enough. You need to schedule the job, and release them also.
To check whether you have successfully scheduled the job or not.
Run QA05, here you will be able to see a line item for the variant you have created. correct?
1}
So select that line and click on the button "DISPLAY SCHEDULING", if the scheduling is not carried out, it will through the "Message no. 38001 - No jobs found in the display client" else will show the it will show "Recurring insp: job planning: list of scheduled requests."
2}
To schedule the job, select the variant line, and click on the button Schedule, it will lead you to the screen Recurring insp: job planning scheduling; start time.
here you need to define "Job start date" and "Batch job start time", then click on "Schedule Periodically" and enter the at what frequency you want to replete the job run.
At the this frequency (e.g. if you select day 1) then it will run the job daily at the time you have entered at "Batch job start time".
3}
Then replete the 1} to view your scheduling details. And the job is not released then release them else it will again not run and you will not have the lot.
Edited by: vijaysap123 on Jan 25, 2010 11:33 AM

Order type for planned order in repetitive manufacturing

hi
In repetitive manufaturing there is no prodcutiion order
planned order only. so i want know what is order type for repetitive manufacturing
In configuration order type for reptitive is required or not if yes then how will define order type ,where
In Discrete order type will define to control prodution order
like that i want know details about order type in repetive manufature
ravikumar

HI
Planned order in REM is of PE type thar s non convertible in PO and also these planned orders are assigned to PVs thru Planning table and the Confirmation is done agianst these planned orders.
check these links:
Re: order type in repetitive manufacturing
http://www.sapfunctional.com/PP/REM/page1.htm
Regards
Anupam Sharma

Options on BOM component backflushing (Repetitive Manufacturing)

We are in the process of implementing Repetitive Manufacturing and we would like some insight regarding BOM
component backflushing.
Our requirements:
1) In a scenario with insufficient unrestricted component stock the entire transaction should be stopped, including the
Goods Receipt of the assembly. We do not want backlogs generated and we do not want a correction dialog box. We
only want the GI of component stock to happen for exactly the exploded BOM quantity or not at all.
2) No opportunity should be given for the end user to modify the GI quantity of the BOM components even if there are
errors.
Unfortunately I have not found a combination of configuration settings in the repetitive manufacturing profile that can
completely satisfy those requirements. Several settings have come close or give us other means of controlling the
process but none have been a perfect fit. We've also looked into setting the stock deficit message (M7021) to "E" but
we are worried about compromising other processes with that approach.
Can you please let us know what, if anything, we are overlooking and what options are available to us to meet these
requirements?

Dear Prasad,
1.Check in the REM profile whether the check box for error correction in dialog mode is mandatory.
2.Check for this authorization object,under the main object C_BACKFL,check for this object BF_POST ,check whether the tick mark
is for all these values.1 Post without correction
2 Display BOM/routing
3 Change BOM/routing
Better not include the tick mark for option 3 and i hope this will solve your problem,
Check and revert
Regards
Mangalraj.S

Production order should be confirmed before in-process inspection UD

We guys,
I have activated the In-process inspection for one Finished goods and inspection lot is getting created when Production order released. This production order can be confirmed without UD for In-process inspection lot.
Please let know How can I control that Production order should not be able confirm before UD of Inspection lot for in-process inspection.
When production order released it means an production has just starded. Then What is the meaning in getting the inspection lot created on release of production. I think it is supposed to be on completion of each opration.
Please give your inputs.
Thanks
Dhanu

Hello
inprocess inspection are used to assisst you to record results , defect , rework, during the production operation. It is defined to get created during the release of the order. It gives QM personnel a control over the quantity confirmation. You can do the result recording based on time and quantity.
Operation confirmation and UD are independent and it will not be possible to do confirmation once you do the UD.
The controls that can be brought in 03 inspection for a better usage
1) Result recording mandatory for all inspection points
2) QM operation can be confirmed only by QM personnel
3) At the time of GR of the order check whether UD for the lot is given. Make UD mandatory for GR of the order
4) Only after QM operation confirmation the next operation can be confirmed
5) make use of Rework to capture rework cost and First Pass Yield
Hope this gives some picture to you
Regards
gajesh

In Process Inspection for Repetitive Manufacturing

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