In time Consumption of Raw material in case of Subcontracting

HI Gurus
Please look into the following issue.
Presently we are sending Raw material to subcontracting vendor through 541 mvt type along with excis challan.Then subcontractor intimates raw material consumption details time to time through mail/fax.Now as per client requirement raw material consumption should be done in time i.e. when they are receiving raw material consumption details. They don't want book the raw material consumtion at the the time of receipt of finish goods.
Please guide me to book in time consumption of raw material.
Redards
Kumar

Thnks for your reply.
I want to do the manual consumption from subcontracting stock. Client don't want to book the consumption at the the time of raw material transfer to subcontractor. Also there will be problem in subcontracting challan reconcillation.
We can't do the manual consumption through 543 mvt type .Is there any workarround for this ?

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Introduction of Tolerrance for consumption of Raw material in a batch.

Hi gurus,
can i introduce tolerrance to the raw materials that are consumed in batches while production order comsumption.This is because, we feel that during Production Order consumption the one batch is not sufficient to confirm the Production Order and either a second batch is consumed or a stock correction is done.
Thanks.
naveen.

Hi ,
At the time of consumption you can put ' * ' aestrix sign in the batch field.
You will get list of batches of that material.select ur batch and consume the quantity.
Regards
Piyush

Stop excess raw material consumption against production order

Hello
Please Guide
Is there any control to Stop the excess or less consumption of raw material against the Production Order confirmation.
Eg
Prod order Qty - 10
Ram material reqd A- 10 piece & B- 10 Piece
So now Order confirmation Qty - 10
raw material consumption A - 10 & B- 10
so for A or B if i want to issue (261) excess or Less qty than system should not allow this. System response to be as an error message in case I increase or decrease the Qty of A or B other than 10 against the prod order confirmation of qty 10.

Hi,
You have to use user exit only to avoid it.
1.CONFPP02 - for checking good issue during confirmation
2.MBCF0002 - for Checking Confirmations during the Goods receipt.
For this you need to Use the User Exit:
Enhancement - MBCF0002
Functional Module - EXIT_SAPMM07M_001
Include - ZXMBCU02
Regards,
R.Brahmankar
Edited by: R Brahmankar on Sep 9, 2008 12:41 PM

Raw material consumption - subcontrat process

I got a PO to investigate why raw material consumption is not posted in subcontracting scenario
When i investigated i realized that user might have unticked 543 movement line in MIGO while posting Goods receipt of finished product ..
Invoice is already paid for this PO vendor
All postings ok except consumption of raw material.
Only Consumption of raw material cant be posted manually isnt it
How we correct these instances ?
I can think of below, suggest if any better
1. Credit memo
2. reverse GR for finished product
3. post GR again correctly checking 101 and 543
4. Invoice

Dear
Below link will help you
http://wiki.sdn.sap.com/wiki/display/SCM/Subcontracting+Process
http://www.sap-img.com/materials/sub-contracting-cycle.htm
http://www.sap-basis-abap.com/pp/subcontracting-in-sap.htm
http://www.sap-basis-abap.com/sapmo005.htm
http://sap.ittoolbox.com/groups/technical-functional/sap-log-mm/subcontracting-process-in-mm-2179995
Regards
Aamir

Requirement on raw material getting lumped

Hi Gurus.
cananyboduy please exaplain me on why the system is lumping together the requirement on the raw material in too advance.
Here is the example. C is a raw material goes into B (semi finished) which goes into A (finished)
Now there are three dates where we need to build A
07/11/2011 - A - 4000
08/08/2011 - A - 14000
09/06/2011 - A - 15000
Now what happening is all this 33000 of requirement is getting put on C (raw material) with todays date. The question here is why is the system asking us to buy the raw material fior a requriement which is in september.
the planned delivery time on C (raw material) is 10 days, the inhouse production time for B (semi finished) is 10 days, and the inhouse production time of A is 10 days.
So basically why would we need to buy a raw material so much in advance when there is no need. We are operating on a 7day factory calendar.
Please throw some ideas
Thanks
Anusha

Bah I had a similar problem 3 years back. I just vaguely remember the solution had something to with the Lot Size or setting the Individual/Collective indicator to 1.
Sorry can't be of much help atm, but if I recall exactly what I had done will let you know.

Day wise raw material consumption report query

Hi,
I was wondering if there was a way to extract the day wise consumption of all the raw materials that we use at the factory. The standard report in SAP B1 only gives me the total raw material consumption within a period of time and I need to drill down a couple of levels to see the individual raw material transferred.
I basically wanted to use this data to establish the weekly consumption of my raw materials as the goods issue team enters this on a daily basis.
Thanks in advance.

Sorry for not having included it earlier. The website did not let me attach an excel sheet.so I've attached a csv file for you to take a look at but basically these are the only fields I need:
Date
Item No.
Item Name
Issue Qty [Out Qty]
01-01-2014
CSPLPIC001
Raw Material 1
740
01-01-2014
CSPLPIC002
Raw Material 2
950
01-01-2014
CSPLPIC003
Raw Material 3
793
01-01-2014
CSPLPIC005
Raw Material 4
980
01-01-2014
CSPLPIS001
Raw Material 5
487
01-01-2014
CSPLPIS002
Raw Material 6
927
07-01-2014
CSPLPMC001
Raw Material 7
907
08-01-2014
CSPLPMC002
Raw Material 8
669
09-01-2014
CSPLPMC005
Raw Material 9
41
10-01-2014
CSPLPIC001
Raw Material 1
599
10-01-2014
CSPLPIC002
Raw Material 2
473
10-01-2014
CSPLPIC003
Raw Material 3
619
10-01-2014
CSPLPIC005
Raw Material 4
477
10-01-2014
CSPLPIS003
Raw Material 5
408
Please do let me know if there is any other information that you need.

Raw Material Consumption to Process Orders

Hi Friends,
I need help with changing the way how we consume raw materials in our manufacturing organization.
Current Process:
A.     Receive product A in Warehouse, movement type 101. Debit Inventory Account, and Credit GR/IR.
B.     Move product A to a storage location (out of Warehouseu2019s custody). Movement type 311. No impact to P&L, as no accounting entries.
C.     Consume product A in a u2018Process Orderu2019 from that storage location 311. Debit Consumption Account, and Credit Inventory Account.
Product A is listed in Bill of Materials and has to be issued to process orders for final consumption u2013 to give production variance as we are on standard costing system.
Desired Process:
We want to have stronger controls in our organization. We want to hit P&L in step B, as soon as Warehouse issues items out. This can be done using movement type 201 GI for Cost Center.
But we also desire to see final consumption happening in process orders, as all our BOMs and standard costs account for the consumption of product A.
Please advice how do we issue items to a process order that have already been issued to a Cost Center. What is it that I am missing?
Thanks,
Meet A

I believe we will stick with our current process. See Ajay's reply on the link below:
Raw Material Consumption to Process Orders
Thanks and regards,
Meet A.

Cost object for raw material consumption posting

the raw material cosumption posting is done in the background when the goods issue is done. so where do we assign cost object for the primary cost element of raw material consumption account. since we create primary cost element for raw material consumption account, it will expect us to give cost object, so where we assign cost object for the raw material consumption cost element

hi
since the raw material cost is relevent for cost accounting u need to maintain primary cost elment accounts.When ever u confirm goods, the rm issue will take place automatically and will be debited to either product cost collector or production order. so u need not to assign any cost object for these consumption accounts why bcoz issues will take palce aganist a production order or product cost collector which is a cost object .
regards
siva

How the raw material cost is picked in product cost in case of split materi

how the raw material cost is picked in product cost in case of split material in BOM

Hi
In case of Std cost (CK11N), the planned price or MAP that you enter in the Parent accounting View will be considered for the cost calcualtoin purpose
Parent view means the view which is above the 2 or more valuation types which consists of avg value of all other val types
Ajay M

Raw Material Consumption Report

Dear Forum,
The users want to generate the report from the system that would give the item wise details of the Raw Material Cosnumption for the Period selected. How could we generate the same and also the users want to reconcile the same with the GL Account.
Your help would be much appreciated.
Regards

hi
first take out which movements ur using for consumption like 201 261 etc
now goto mb51 here select those movements and materials u need with prorper business area,dates and execute
now u will get the report for the consumption
just match this with the GL accts
u can use transaction type WA also
regards
kunal

Product wise raw material consumption

Raw material consumption is not coming correctly product wise (not matched with data extracted through MB51 material consumption report).What will be the possible error?
N.B. Material Ledger is not active but variant configuration is on.

Hi
MB51 contains total movements list which may include material issued to Production as well as to Cost center/Mat moved from one store to other store and so on. where as RM consumption you may be trying to match with the GL In some of the above transactions only material documents are created and FI docs may or may not be created hence the two may not match.
Regards
Rajneesh Saxena

What are the possible cost objects for raw material consumption postings

what are the possible cost objects for raw material consumption postings. i want to know whether it can be work order(maintenance order).

For example, you are confirming a process order and issuing raw materials to the process order, the system in the background creates the consumption posting and will by default use the process order as a cost object.
Similarly, when you are issuing materials to a work order, you will use MB1A and with movement type 261 and the system prompts you to enter the order number. If you are using movement type 201, then the system prompts you to enter the cost center and so on.
Thanks,
Madhav Nanduri

Additive costs getting added to raw material consumption account

Hi,
when i run ck11n , the additive costs are getting added to raw material consumption account, how can i split them .please advice
Thanks

Check the cost elements in OKTZ.
If there is any surcharge applicable on that material, we use CK74 to add "Additive Cost". When you run the CK11N, it shows separately in the last with separate cost element with values updated in CK74.
You might have assigned the Material consumption cost elemtn in CK74. Just check it
Hope this helps
Thanks

Raw Material & SFG consumption required in different production lines

Hi All,
Customer has 5 different production lines, each line will be handle by different team.
Each production line will consume the same and different combination of Raw material and SFG for different finished products.
Customer wants to track
1. how much of raw material and SFG is consumed for each production line.
2. how much of Finished Product has been produced
3. how much of material is lying at work in progress.
Please suggest,how to map this functionality.
Regards,
Vikram Reddy

Dear Challa,
for this you need to create UDF with choose from list in production order where user should select the appropriate production line in each production order and then you can write simple queries for your reports based on this production line on production order
Thanks & Regards,
Mukesh Agrawal

Batch Traceability for Sugar as raw material during the production process

Dear Colleague ,
I need your support for a traceability issue in a customer on beverage sector
See the case below:
Batch Traceability for Sugar as raw material during the production process
In AMSB the batch traceability in some production processes is very difficult, especially in case of sugar where tanks wherein more than one batches of the same material can be mixed. For example, in a single day almost 17-20 batches of the same material can be mixed and as the result is a composition of water and sugar the normal FIFO rule strategy cannot be applied during the component consumption.
The raw material (sugar) is received in tank S5 at different points of time, and its content is transferred to tank B1 for storage purposes as well as for mix the sugar with other material such as water.
At a specific moment the S5 tank contains only a single batch, while the tank B1 contains more than one batch. Tank B1 is used in order to supply the production line and the corresponding material consumption is triggered in backflush as soon as the production activity is declared (production confirmation). Along with the material consumption the batch determination takes place and a complex algorithm is applied: at a very high level, the single batch is consumed depending on its percentage inside the mix of composition and in case the this
percentage is under a threshold level the current batch should be full used in order to avoid that it will exist for ever.
Moreover, the good movement reversal (reversal of material consumption) and its correction lead to a complete new calculation of all the batches consumed after the original movement date/time. This means that the algorithm for batch determination should be reapplied for all the consumptions subsequent to the original movement.
On the other hand it’s not possible to identify the mix of batches at the exit point of silos B1 because the total consumption of the material in the tank will never happen. As long as the tank level decreases it will be filled up from the tank used for receiving of sugar (S5).
As requirement AMSB needs to post the material consumption starting from EWM, this means that EWM should be the master system in this case and the correspondingmovements have to be transferred to ECC afterwards. This mainly because EWM should guarantee the business continuity in case the ERP system is not available.
AMSB asked if the scenario depicted has been implemented in some customer, in EWM system or in any other SAP solution.

Hi ,
At the time of consumption you can put ' * ' aestrix sign in the batch field.
You will get list of batches of that material.select ur batch and consume the quantity.
Regards
Piyush

In time Consumption of Raw material in case of Subcontracting

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