Include QI stock in MRP

Hi there,
Please suggest me where I need to do the configuration so that the material in QI is considered as available in MRP run.......
Is it done in T-code OPJJ... I am not sure because as per my undertanding this check is done during the order creation as release......
Regards
Kaushik

Hi,
When mrp run system always consider QM stock for net requirement calculation.
You don't have option to include or remove the QI stock.
Option available for
1. Stock in transit
2. Blocked stock
3. Restricted use stock.
In OPJJ, this is only useful for availability check. Availability check is different from net req calculation ie, procurement or planning proposal.
Regards,
Dharma

Similar Messages

Need to include Warehouse stock into MRP

Hi Gurus,
We have an issue to include warehouse stock into MRP.
This is because We have stock in warehouse to cover the demand but the MRP creates line against the VSF.
Please help me to resolve this.
Is there any customizing chnages there for including the warehouse stock.
Thanks in advance.
Naveen.

Dear Naveen,
1) Normally we call un-restricted use stock as ware house stock.
2) you can check the same in MMBE
3) this stock is default considered by MRP in Net Req Calculation & Create Procurement Praposals
4) Coming to Block stock, if u want MRP to consider this stock then
5) Then Just Mark as Tick for Blocked stock in OPPQ & save
6) Then Run MRP system Consider block stock also in Net Req Calculation
Regards
kumar

Mrp requirement qty including safety stock

I have tested and got results as follows with VB/EX:
RO Point = 10 ea
Safety stock = 5 ea
Stock = 5 ea
But the mrp element generated for 5 ea only.
I need to get requirment qty considering the safety stock also.
HOW TO INCLUDE SAFETY STOCK IN REQUIREMENT QTY?
warm regards
marias

Hi,
the safety stock is relevant when you are carrying out goods issues.
the system will stop you from placing orders against the safety stock (because you don't want to sell this you want to keep it for emergencies) and yet it will allow you to goods issue to a delivery from safety stock (because that is why it is there, to ensure that you have spare items in case of shortages).
You control what can and can't issue safety stock by using different configurations for the availability checks for each function..
So even though the reorder point MRP seems to ignore safety stock it still warns you when you fall below this (with an exception message) and it is still used for goods issues and transfers etc.
Steve B

MRP Area - Vendor Stock separate MRP

Dear Experts,
I would like to consult this solution. Currently we have a standard Subcon PO (MM). In this solution, we provide stocks to vendor via 543. Now, business doesnt want the vendor stocks to be included during MRP. How to set up?
Can I use MRP Area (subcon type) with this just like MRP Area for Slocs?
Appreciate your help. Thank you!

I reckon the business wants to see all the stock acquired though purchase made in that MRP area. Since they seemed to concerned about planning and may want to ignore the stock ordered manually (you need to confirm this with business). You may have to create SQL query to report this.
In the table EBAN, filter out all the values the field ESTKZ = 'B' and BERID = your MRP area (if BERID is empty you need to input all the storage locations assigned to that MRP area) and the field EBELN, EBELP, BSMNG contain the purchase order data created from the purchase requisition. You need to inner join that to the purchase order table, EKPO and inner join this to table EKBE (there you can find the material document also) and out put the quantity received.
Edited by: Jeevan Sagar on Oct 25, 2011 11:14 AM
Optional analysis: If you just want to analyze all the stock per MRP area input all the storage locations in MB5B

Consider subcontracting stock in MRP

Hello experts,
Does anybody know what customizing is necesary for a material to consider the subcontracting stock in MRP??
For that material, in in MRP3 view, I have assigned a checking rule for availavility check that has the flag w/o subcontracting unmarked, but it seems that it is not enought.
Can anybody help me?
Thanks !
Laura

Dear Laura,
Sub-contracting stock is a special stock and it will not be considered during MRP run.
You can define a MRP area for the sub-contractor and try to run MRP for that area alone.
Check this thread to explore more,
Re: subcontracting stock
Regards
Mangalraj.S

Automatic reorder point and safety stock caluclation- MRP type:V2

Hi,
I want the system to calculate reorder point and safety stock. To simulate this i created one material with
MRP type:V2, service level as 97%, Forecast model:D,Hist. period:12,Forecast periods:12, and I entered
the historical value for past 12 months as 100 nos in material master.
04.2009     100
03.2009     100
02.2009     100
01.2009     100
12.2008     100
11.2008     100
10.2008     100
09.2008     100
08.2008     100
07.2008     100
06.2008     100
05.2008      100
Then I went to MP30 and executed the forcase.When I checkd the material master the system has calculated the reorder point as 14 nos. But there is no value updated in safety stock field.
Now I have two questions.
1) How the system has arrived the reorder point value as 14 nos.
2) Why there is no safety stock updated in material master.
Could u please clarify this.
Thanks and Regards
Purushothaman

Hi,
This is further to my preivous mail. I have changed the consumption values and now i am getting the safety stock.
MRP type:V2, service level as 97%, Forecast model:D,Hist. period:12,Forecast periods:12, and I entered
the historical value for past 12 months as.
04.2009     100
03.2009     80
02.2009     110
01.2009     85
12.2008     90
11.2008     95
10.2008     125
09.2008     90
08.2008     90
07.2008     92
06.2008     101
05.2008     100
After executing the forecase the sytem has calculated the below parameter.
Basic value:95.759
MAD:11.448
Safety stock:10.252
Reorder point:23.658.
Can anyone explain me how these calculation arrived.
Thanks and regards
Purushothaman

How to check whether stock cover MRP requirements

Hi Everybody,
Could you please tell me how to check whether stock cover MRP requirements?
My user hope to block GR for PO. Because before GR, customer decrease their order qty. However, it is difficult if buyer decrease the PO qty manually. So, they hope SAP can calculate and block GR.
I know we can add the control in user exit of MIGO. However, I dont know how to check the stock whether cover MRP requirements. anybody can tell me what is the standard function? of course, it is okay if you have other solution such as via standard configurations.
Thank you in advanced.
Regards
Henry

Hello Ravi,
Thank you for your reminder.
We have double confirmed with our client. It is very difficult to using Scheduling Agreements instead of PO. because lots of job have to be changed such as
1. Share our Scheduling Agreements with suppliers on a new system such as Internet.
2. PO release strategy will be put into Scheduling Agreements. I dont know how to to reach this.
Customer may random decrease their order Qty even if they have sent formal order to us. So, we have to block GR for our supplier even if sent PO already. In OEM industry, it is truth already.
Hello BK,
I know in MD04, we can manually list. But, please tell me which function (SE37) can identify. We hope can call the function in user exit of MIGO.
Regards
Henry

Exclude QI stocks from MRP

Dear Experts,
We have a change requirement where we want to exclude QI stocks from MRP. That is, exclude QI as available stocks at all areas. There are a lot of existing stocks for a lot of materials already that are in QI. Is there any way we can configure MRP to exclude QI stocks?
Thanks All!

Manoj,
The only kind of stocks that can be excluded by config from being considered by MRP are
Stock in Transfer
Blocked stock
Restricted use stock (batches)
You can select/deselect these in OPPI
Unfortunately, none of these automatically have a 1 to 1 link with QI stock. If you performed a transaction to change your QI stocks to one of the above categories, then it could be excluded from MRP. You also could have some additional options if you are using MRP areas, and all the QI stock is in its own MRP area.
Quality stock can also be excluded from ATP processing, in OVZ9. However, this has no impact on MRP.
It is generally considered unwise to exclude QI stock from MRP processing unless you know the parts will be rejected as unsuitable. Any other inspection results will cause MRP to become unstable over time. Consider the following scenario:
Open PO 100, open SO 100. MRP is balanced.
Receive the PO into QI stock. If this stock were made to be unavailable, then you have 0 stock available, and 100 pc open SO. Next MRP run will determine a shortage, and will generate another purchase req. Someone may actually convert the PR to a PO and submit to a vendor.
Now, the Quality dept completes their inspection, and the QI stock is transferred to unrestricted and available. Now we have 100 pcs stock, 100 pcs open PR or PO, and 100 pc rqment for SO. Next MRP run will determine an overcoverage and will suggest cancellation of the PR/PO.
Rgds,
DB49

GR blocked stock in MRP

Hi,
Is it possible to consider GR blocked stock in MRP?
Our client requirement that system should consider GR Blocked Stock (Mvmt 103) also in MRP calculation such that GR blocked stock also to be considered as stock available.
Thanks
Prasad

Hi,
I hope, GR blocked stock will be considered as open PO's since it is non valuated. Kindly check one cycle.
Regards,
Prabu

Consider Special stock in MRP run

Hi all,
Is it possible to consider the special stock (table MSLB) when I run MRP (MD01)?
The type os special stock is 'O'
Thank in advance,
Felipe Simionatto
Edited by: fsimionatto on Feb 8, 2012 8:09 PM

Special stock cannot be included in the MRP run, either you have to make it unrestricted or implement a BAdI or userexit.
BAdI/Enhancement implementation may not be very reliable :
The following BAdi's are available for MRP related stuff
MD_ADD_COL_EZPS           BAdI: Extra Columns for Evaluation PP-MRP Reqmnts P
MD_ADD_COL_OVERVIEW       BAdI: Display of Additional Columns in the Material
MD_ADD_ELEMENTS
MD_ADD_ELEMENTS           BAdI for Adding Additional Requirements/Receipts
MD_CHANGE_CALENDAR        BAdI: Change Calendar for Range of Coverage Calcula
MD_CHANGE_MRP_DATA        BAdI: Change Data when Importing MDPSX
MD_DISPLAY_ELEMENT        BAdI for Changing Display of MRP Elements
MD_DISPLAY_ELEMENT
MD_EXPORT_TREE            Order Report: Export Contents of the Order Tree
MD_EXT_SUP                BAdI for Determining the Issuing Storage Location
MD_INTERACT_PLANNING      BAdI for Deactivating Changeability of MRP Elements
MD_LAST_LOT_EXACT         BAdI for Calculating Last Lot Exactly in Individual
MD_M61R_DELKZ_POPUP       Definition: Display data for MRP element (MD04)
MD_M61R_EXT_REQS_TXT      Definition: Supplement data of MRP element for ext.
MD_M61X_EXT_REQS_GET      Definition of selection of external rqmts in FuGr M
MD_MODIFY_PRODVERS        BAdI for Modifying Production Version
MD_MODIFY_SOURCE          BAdI for Modifying Source Determination in MRP
MD_MRP_LIST               BADI for further processing of MRP list
MD_MRP_PARAMETERS         BAdI: Change Planning Parameters
MD_MRP_RUN_PARALLEL       Add-Ins for parallel planning run of requirements p
MD_PIR_FLEX_CONS          BAdI for flexible planned ind. req. consumption/red
MD_PLANNING_RESULT        BADI for Issuing Planning Result
MD_PLANNING_SCENARIO      BAdI for Maintenance of Add. Parameters in Planning
MD_PLDORD_BOMEX_CIF       BAdI: Deactivation of BOM Forced Explosion in CIF
MD_PLDORD_CHANGE          BAdI for Changing Planned Orders
MD_PLDORD_POST            BAdI: Update of Planned Orders
MD_PLDORD_SCHEDULING      BAdI: Schedule Planned Orders
MD_PLDORD_TIME_STAMP      BADI for publishing time stamp problems
MD_PURREQ_CHANGE          BADI for changing purchase requisitions
MD_PURREQ_POST            BADI for updating purchase requisitions
MD_PURREQ_REL_STRAT       BAdI for Deactivating Release Strategy for MRP Purc
MD_STOCK_TRANSFER         BADI: Change the Requirement Date During Stock Tran
MD_SUBCONT_LOGIC          BADI: Determine Subcontracting Logic
Available userexits for MD01.
LMDR2001                                User exits restr. profiles of opt. pur.ord.-based load bldg
LMDZU001                                User exits in additional planning
Edited by: Jeevan Sagar on Feb 8, 2012 2:30 PM

How to make Open Sales Orders consider unallocated stocks in MRP run

Dear Experts,
      Maerial BOM   MATERIAL TYPE    STRATEGY GROUP        PLANNING STRATEGY      DESCRIPTION
                                                                                Req-DM      Req-CU
3.    TF180TK               fert                           20                                                       KE             make-to-order
2.    TH300TK               halb                          20                                                       KE             make-to-order
1.    TA300TK               roh                           10                                  LSF              KSL           make-to-stock
As listed above material in line no.1 is required to produce 2 and
                                                       2 is required to produce 3.
I have open open sales orders for material TF180TK(fert).
What settings do I need to effect, to make the System consider Stocks & Open Purchase Orders for material TA300TK (roh) which are not allocated to these Sales Orders , when MRP run is carried out at plant level using MD01?
Regards

Dear Bisolaaina,
I Think by mistake this duplicate thread might have been created so pls close it
Regards
Madhu

Including "Total Stock Qty" and "Total Stock Value" in Slow movingitm Query

Dear Guys,
Regards.I am using the standard "Slow moving Item's Query" based upon the "Slow moving item Multiprovider".The Query design is as follows:
Filter:
0CALDAY(PERIOD FROM/PERIOD TO)
Rows:
0MATERIAL(VARIABLE-OPTIONAL)
0MATERIALGROUP(VARIABLE-OPTIONAL)
Columns:
Structure>Number of Records(KF)>Restricted upon Characteristic"Infoprovider(0material)".
ReceiptTotalValue
IssueTotalValue.
But when i include the "TotalStock Qty" in the Query design,the system throws an error..(
Abort system error:RSDRC/FORM CONVERT_SEL_TO_SELC NO CORRESPONDING SFC ENTRY
Abort System error in program RSDRC_NCUM_ROUTINES and form READ_REF_POINT-1-).
The client wants the "Stock value" to be displayed as in MC46 Report(R3) in the BW Report aswell.Would appreciate your timely help on this..
Manythanks
Arun

Any sugestions ??

How to make open sales order consider allocated & unallocated stocks in MRP

Dear Experts,
MAT BOM, MAT TYPE, STRATEGY GROUP, PLANNING STRATEGY, Req-DM Req-CU
3. TC180TK   fert                     20                                    KE                        make-to-order
2. TB300TK   halb                    20                                    KE                        make-to-order
1. TA300TK   roh                     10                                   LSF KSL                make-to-stock
As listed above, material in line number 1 is required to produce 2, and
2 is required to produce 3.
I have open open sales order for material TF180TK(fert).
When I carry out MRP run, stocks of material TB300TK (halb), that is allocated to this sales order is considered, but unallocated stocks are not considered.
I want the system to consider both stocks, allocated & unallocated stocks.
What settings do I need to effect, to make the System consider available stocks of material TB300TK , that is not allocated to this sales order during MRP run using MD01?
Regards

Dear
For MTO scinario , any depedent will be either having Account assingement PR or it will pick up the speciall stock (E) based on the Individaul and Cllective Indicator as 1 in MRP4 view .It will never getting reservaed from un-allocated stock ( i beieve u r talking abou Un-restrited stcok ) .This is a standrad behaviour of the MTO cycle in SAP system .
As you have mentioned , that you are using planning startegy 20 -MTO and also you want depdents (SFG and Compoenets in SFG) to be from un-allocated stock .In that case you should not use Planning strategy 20 and also assing Indviaul and Collective Indicator as 2 or blank .It will be purely MTS and you can have sales order with item categoery TAN .
So please keep Ind/Collective indicator as 2 in MRP4 and try
Hope this helps
Regards
JH

Sufficient stock but MRP create planned order and purchase requisition .

Hi Expert,
After MRP run planned order and purchase requisition created . but the problem is for child material sufficient is there but still PR and plnd order is created .
MRP type PD, LOT size EX,Strategy group 10, for testing purpose I made safety stock 0, min lot size 0 , max lot size 0.
I cant find the cause why MRP create PR and Pland order for the material which has sufficient stock. Please help.

Dear Anirban
could you check the following master data value:
Lot size -> MB Monthly ( only for test)
Rounding value -> null
Strategy 40 MTS.
You can try with this setting in order to figure out what is the problem.
You can check also orizzon planning and re-scheduling (set to 999).
Let me know if i have been useful for you
Daniele

To consider subcontract stock during mrp run

Dear all,
while mrp run it is not considering subcontractor stock .Is there any setting in spro so that it will consider subcontractor stock into consideration.
with regards
cp vijaya kumar

Dear,
Special stocks are not considered for MRP run. Subcontracting stock is a special stock(O), hence is not considered for MRP.
Hope clear to you.
Regards,
R.Brahmankar

Include QI stock in MRP

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