Information between Maint. & Prod. dept. for roll shop in a steel industry

Hi experts,
I am working in ECC6.0 SAP R/3 for a steel industry , manufacturing re-enforced bar. They have one roll shop where they repair various sizes of roll, required for shaping billets into round bar. Production people need updated information about the availability of repaired different sizes rolls and in reverse Maintenance people need updated information about the production plan including the requirement of rolls on high priority so that accordingly maintenance people can plan their repair activity on different rolls. Please note that for different sizes of finished product, different sizes of rolls being used
Also ,based on certain production qty., maintenance people wants to trigger maintenance order to take repair activity on the rolls.
Can anybody please explain how to map these two scenarios in SAP?
Thanks in advance
Rgds
rajib

Hi Rajib,
    Your scenario is that in the roll shop, there are no. of rolling machines. Based on the production qty, you need to create the maintenance schedule for those rolling machines.
    First you create those rolling machines as PRTs. Assign those PRTs in the production routing. Also define the usage value for those PRTs in Routing. This part would be done by PP guys.
   Then you create the Maesuring point & Measurement plan for equipment with the counter. Assign those in the equipment master.
while making production confirmation, measurement document would be created. Once the counter reading reaches the count in plan, maintenance order will be generated automatically
   Also maintain system condition in the order or plan so that, by using user exits, we can differentiate between available & unavailable PRTs,
Try & let me know the status.
Regards,
Maheswaran.

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