Input / Output error for new HDD on MacBook Pro 5.5

Hi there,
New to Apple Support Communities
I have a problem with a MacBook Pro 5.5 Intel Core 2 Duo
Original Fujitsu 160GB HDD crashed and I replaced it with a Hitachi 250GB HDD.
Hitachi 250GB drive is partitioned to GUID Partition Scheme but when I try to format the drive in Disk Utility to Mac OS X Extended Journaled, I keep receiving an Input / Output error. I tried even erasing the drive and I get the same error.
I also tried using Diskutil in terminal window and I get Input / Output error.
I talked with a guy in work who knows about the Mac and he said the drive could be locked in which the Mac can't unlock to format the drive.
There is nothing wrong with the drive at all. It works perfect. I'm at a loss as to why the Mac won't install the OS X 10.5.7
I've looked at many Mac support sites for problems / solution but no solution
Could someone who has experienced this before please help to resolve my problem.
Regards,
DTreacy

Hi there,
An update on the MacBook Pro 5.5 problem.
Mac OS X seems to only install when the HDD is connected to the laptop as a USB drive.
When I put the drive back into the laptop, it won't boot to the OS.
The mount is /volume/Macintosh_HD.
I even tried reformatting the drive but got an error that it could not unmount the drive. I tried a force unmount which worked but the drive disappeared from the disk utility.
My only way to get the drive back was to connect it again as a USB drive and again I was able to install the OS again.
Can some help to resolve the problem. How can I make the drive boot to the OS when it is connected as an internal drive
Regards,
Dtreacy

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