Inspection lot calculation

Hi,
How is lot size calculated?
I had made PO of 10 units.Unit of measure is each.Inspection type 01 active so inspection lot was created but the lot size was 1.66.
How is it possible to have lot size in decimal when unit of measure is "each"
from where was lot size calculated?

Dear Shreya
please check the GR Document again. It is not mandatory that EA will accept whole numbers only, EA will accept even decimals also. I have experienced this issue. Also make sure that there is no conversion factor maintained
Neways if i get the solution on this i will revert back. If you get the solution please do post .
Regards
Gajesh

Similar Messages

MSC2n next inspection lot to be calculated from the production date

Hi gurus,
My query is
1. In Tcode MSC2n, next inspection lot is to be calculated from the production date and not from last goods movement date. is it possible to get next inspection lot to be calculated from the production date.
2. how to make automatic creation of inspection lot in SAP based on the next inspection date. Right not, it is being done manually using T-code QA07.
thanks in advance
regards
vb

To manipulate next inspection date use user exit QEVA0003.
To automatically create 09 inspection types use transaction QA05, schedule it to run in background at periodic interval

Sample Size calculation for a Inspection Lot

Dear SAP Gurus,
I have one doubt regarding Sample calculation for Inspection lot. Please give your inputs on this.
The sceanrio is like this -
1. A Quality Plan is created with one operation (operation # 0010)
2. To this operation 0010 in the quality plan, 2 MICs are assigned.
3. For the 1st MIC, a 100 % inspection sampling procedure is assigned.
4. For the 1st MIC, a sampling procedure with Percentage sample (Sampling type - 400) is assigned.
My question is - When inspection lot is created after GR from purchase order, which sampling procedure will be used to calculate the Sample size that we see in QA03 under Sample tab?
Regards,
Nitin

Thanks Sujit!
Your are correct. It works in the same way as u told.
Assigned you the points for the answer.
Closing the thread.
Regards,
Nitin

04 inspection lot with status SPST

Dear Experts,
We are using Handling Unit (HU) functionality in FG material,
1. We create HU's (say 50 HU's) using tcode COWBPACK,
2. On creation of HU, an inspection lot of type 04 is created for 50 HU's.
3. In regular scenario, we do GR of all 50 HU's using tcode COWBPACK,
4. All 50 HU's are posted in to unrestricted & UD is given using tcode QA32 & status UD SPCO.... is updated in inspection lot,
5. The HU posting in unrestricted can be happen before GR also (which observes no problem),
But in rare scenario, we need to cancel / delete the some of HU's at that time following steps are involved -
1. We create HU's (say 50 HU's) using tcode COWBPACK,
2. On creation of HU, an inspection lot of type 04 is created for 50 HU's.
3. HU posting in unrestricted is done for 45 HU's (System status SPST is updated in inspection lot),
4. Balance 5 HU's are deleted from system using tcode HUMO,
5. UD is given to inspection lot & status UD SPST.... is updated in inspection lot.
Now the problem is, after settlement & variance calculation of production order when we try to update status CLSD (Close) in production order the system give an error "Inspection lot 040000XXXXXX for order XXXXXXXX has not yet been completed" this is due to system status SPST is there instead of SPCO.
As the 5 HU's are deleted hence the stock posting can not be completed. Even we can not cancel the inspection lot due to status SPST.
Please suggest how to resolve this issue to update the status CLSD in prodction order.
Thanks in advance,
Leena.

See if these OSS notes help you
Note 622758 - Stock posting cannot be completed (HU)
Note 532946 - HU lots: Status SPST f.stock proposal in usage decision code

Creation of Recurring Inspection Lots with Serial numbers

Hello,
We have the following scenario at our client :
MIGO_GR is used to create GR for materials with Serial number requirement. The serial numbers can be generated automatically or manually entered on the screen. At this point of time, the Shelf Life expiry date & Next Inspection date are calculated based upon the Production date. The Batch gets created with Next Inspection date, Inspection Lots are created and the Serial numbers are assigned by the system. The stock moves into QI.
The stock is moved from Quality restricted to Unrestricted stock via QA11. The serial numbers are handled by the system or can be managed on screen.
Transaction QA07 (Deadline Monitoring of Batches) is used to create Recurring Inspection. QA07 gives error message IO304 that "Only 0 serial numbers entered instead of 1". The problem is that system doesn't pick up the corresponding serial numbers.
OSS # 497845 mentions that Transaction QA07 can not handle serial number. The serial numbers are very critical to the business process.
Has anyone come across this situation before ? Please suggest solution or workaround. I tried using BAdI "INSPECTIONLOT_UPDATE" & was able to create Inspection Lots with serial number assignment, also manipulated Batch to change the Next Inspection date. The problem is Material Movement (322) Document does NOT get created.
Also tried implementing BAdI as per OSS # 608830 but doesn't give desired results.
Any help is greatly appreciated.
Best Regards,
Homiar Kalwachwala.

Hello all,
Just wanted to bring this on top to be noticed.
Would appreciate any help, suggestions...
Regards,
Homiar.

Unable to clear Inspection Lot

Dear Sirs,
I have a material with Inspection Type - 0101
The inspection lot of this material has the following status -CRTD,PREQ,CHCR,SPRQ,IRCH
Unable to clear inspection lot
in qa02 - insp specications tab -- while using Tasklist / Spec --> following message is coming
No Inspection Plan could be found
In samples tab -- sample size could not calculated
Please help

Dear
-In this case you create one inspection plan through QP01 for material code.
-Assigned the inspection plan through QA02 (At the time of assignment Key date should be current)
-Calculate the sample size by clicking over Sample tab and then Save the document.
-Status of inspection lot will get changed to REL.
-Proceed for the further transactions like QE11 to QA11
AYK

QM-Inspection Lot Specification changes

Dear Gurus,
We have maintained some specifications in the inspection plan.
during Delivery, Inprocess during process order relese Lot got generated with specifications maintained in the inspection plan.
Now user finds a problem in the specification, so he corrected in the inspection plan.
Is there any possibility of read again the master data for new specification for the already existing lot.
or is there any possibility of editing the inspection lot with new specification.
Thanks in advance,
Siva

Dear Siva
You can attach the new specification, if there has been no result recording or any activity confirmation done for the lot. Here is the steps for assigning the inspection plan again
1) Go to QA02
2) Menu > INspection lot > Reset Sample
3) Enter & Save
4) QA02
5) Inspection specification > Assign task list by click on Task/ specification
6) Go to Sample, do the SAmple calculation
7) Save
8) Check whehter lot status is Rel
Regards
gajesh

QM inspection lot issue

hi,
I am learning the QM module and initially i intregate all QM setting (from material creation to inspection plan )and also make an inspection lot mannually, later i know that it generate automatically after good reciept.
but again i do after making PO and Good Reciept then i go to QA11 transection but the inspection lot is not generated yet
Please suggest and guide me how i get it automatically or what i change in previous configuration
Regards
Maashish

Hello Maashish,
The cycle is to GR -> Inspection lot CRTD -> Release the lot if required in QA02 (optional) -> Record the results (QE51N) --> Usage decision (QA11)
Now the lot might have been created but not released because you have not assigned an inspection plant with a task list to inspect the material. So you need to get your master data ready first i.e Master inspection characteristics, Sampling procedure, Sampling scheme, then task list and Inspection plan.
Once this is done and when you do GR the Lot will get created and sample calculated based on the inspection plan assigned. you then follow the cycle I mentioned above.

Qual Insp:Perform partial qty REJECT in QA12 for Material GR inspection lot

Dear All,
Please advice me for a scenarion.
I perform MIGO-GR - MType 103 for 5 qty, material moves to GR Blkd Stk.
Then perform MIGO-RelBlkSTk - MType 105 for 5 qty, the material moves from GRBlkStk to QualtInspStk.
The perform QA32 for the insp lot , and ACCEPT the 5 qty to UnrestStk.
This acceptence movement calculates the Vendor Evaluation Quality criteria also.
I can also REJECT the above inspection lot by QA12 : Change Usage Decision, this rejects the full 5 qty, and this also has impact in vendor evaluation quality criteria rating. Then Return to the Vendor the 5 qty.
My query is:
Now if i want to return PARTIAL qty to the vendor ALONG WITH VENDOR RATING RETURN CALCULATION.
I am unable to enter partial qty in the QA12, in the 'Inspection Lot tab' in the 'To Be Posted' column.
The whole column is non-editable, is it standard by default as non-editable?
Am i performing the right steps for my requirement?
Thanks in advance,
Joy Ghosh

Hi
In QA12, after entering appropriate Usage decision, click on "defective quantity" tab at header, and there enter the quantity.
Umakanth R

Quality inspection lot

Hello all,
Please tell me the step byb step process of QA02 transaction how to release the inspection lot .
Suggest,

QA01 - Create, QA02 - Change , QA03 - Display are used to create inspection lots manually.
Pre requesites
1) Activate inspection type in material master.
2) Activate inspection with task list, specification etc. as per requirement.
3) Create inspection plan for that material with usage as per inspection type.
Go to QA01 enter material plant and inspection type F8
You can create inspection lots manually for all inspection lot origins except the following:
10 (Delivery to customer with sales order)
11 (Delivery to customer without sales order)
12 (General delivery)
13 (Repetitive manufacturing)
14 (Plant maintenance)
Enter quantity and vendor, assign inspection plan and calculate sample size. Save. Inspection lot will be created.If inspection plan is assigned to insp. lot then it will be automatically REL.
If insp. plan is not assigned or sample size is not calculated inspection lot will be in CRTD status.
Go to qa02 inspection specification CLICK on task list assignment system will show u list of inspection plan available for this material or give msg that no inspection plan is present. go to qp01 create inspection plan. and then assign save
inspection lot will be in rel status now.

Quality inspection lot creation at GIR

Dear MM/QM guru's........
Can you explain me in bref wat are the customizing setting in Quality managemnt and MM for creation of inspection lot the moment you go GIR and how to release the inspection lot..
Reagrds
SARFRAZ

hi sarfrazny,
first you have to activate the QM view in material and activate the inspection type in the material master .
inspection plan to be prepared
as soon as you process the the GIR a inpection lot will be created for which you have to record the result .
kindly look into this
Inspection for a Goods Issue
Purpose
The system can automatically create an inspection lot when a goods issue is posted in the system. A goods issue can be posted internally (for example, a material withdrawal from the warehouse) or to an external destination (for example, a goods issue to a customer). In a goods issue, the materials are usually withdrawn from unrestricted-use stock and posted to a cost center, project, customer, or other account assignment object. When the system creates an inspection lot for a goods issue, the inspection lot is not stock relevant.
Prerequisites
The system creates an inspection lot automatically for a goods issue if the following conditions have been met:
In Customizing for Inspection Lot Creation (Inspection for a Goods Movement) QM is active for the movement type.
QM is active for the material. This means that in the inspection settings of the material master:
In Customizing for Inspection Lot Creation (Inspection for a Goods Movement) QM is active for the movement type.
An inspection type is active for inspection lot origin 02 (goods issue)
The other indicators for the inspection type are set appropriately to meet your requirements for inspection processing (for more information, see Processing Inspection Settings)
Process Flow
The system creates an inspection lot automatically when the goods issue is posted in Materials Management (MM).
If the inspector will record results for inspection characteristics (controlled by the inspection settings in the material master), the system assigns an inspection specification (for example, a task list or material specification) to the inspection lot. If the system cannot find a specification or if more than one inspection specification is assigned to the material, you must assign a specification to the inspection lot manually.
If dynamic modification criteria are defined for the inspection lot origin or task list usage, the system checks the existing quality level for the material (and the other criteria, if applicable):
If a quality level is not available, the system creates one.
If the dynamic modification rule specifies that the quality level must be updated when the usage decision is made, the system does not update the quality level now.
If the dynamic modification rule specifies that the quality level must be updated when an inspection lot is created, the system updates the quality level now.
The system calculates the sample size.
If the sample calculation must be triggered manually (controlled by the inspection settings in the material master), you must call up the inspection lot in the change mode and choose the function to trigger the sample calculation manually.
If you are going to inspect the goods in the inspection lot using an inspection specification:
The system can print out the inspection instruction and/or sample-drawing instruction automatically when the inspection lot is created
You can print out the inspection instruction and/or sample-drawing instruction manually when you call up the inspection lot in the change mode
Result
You can use the information in the sample-drawing instruction and inspection instruction as a guide to:
Draw and prepare the samples at the work centers specified for each operation
Inspect the goods in the inspection lot
Record characteristic results and/or defects
When you have finished recording inspection results and/or defects, you can complete the inspection.
Result
When you have finished recording inspection results and/or defects, you can complete the inspection.
regards
thyagarajan

Sampling lot not reflecting in inspection Lot

Hi
We set up the QM master data (QI info- record / QI PLAN / QI Inspection / QI sampling schema / inspection chars / Dynamic modification rule etc..
The inspection lot was creating automatically . I coudn't find any samples in the inspection lot ( out of 50 - GR ,we are expecting 1 samples.
Why and how to correct it ?
Thanks , Any help will be highly appreciated
JJ

Hi
I assume you have sampling procedure which is assigned to all MIC in the inspection plan
Check the lot status? if if is CRTD
Check your inspection Plan Usage and Inspection type Usage
If both are same then your inspection will become REL when u make GR
sample size will be automatically calculated.
already created lots - QA02 just clickon sample --ur lot status will changed to REL
THanks
Sami

In inspection lot..task list does not fetch

Hi QM Guru..
when i do UD for fish material. with QA32....in QA32 showing inspection lot no..but when i select line item of inspection lot and click on inspection lot..one window open..when i go inspection specification for task list..when i click on task list....show the massage....
but i all ready created inspection plan from QP01...i have over ther MIC and sampling procedure also
No inspection plan could be found
Message no. QA278
Diagnosis
A task list could not be found for the selection criteria. The inspection setup for this material in the quality management view of the material master defines an inspection with a task list.
System Response
Sample calculation and inspection lot release are not possible.
Procedure
Check the:
Selection criteria
Material/task list assignment
Task list status
Task list usage
Task list usages i have taken 5 for GR
status 4 general release
kindly suggest me why task is not taking...i have already created task list
kindly suggest me
Regards
Aqueel

Dear,
Is this quality Plan is back dated and Lot size should be 1 to 9999,999.
Why are you creating rate routing? check lot for 04 insp type in QA02.
Or for old material just create one new order and test it once again.
You can check the statuses in config.
QM>Quality Planning>Inspection Planning>General>Define Task List Status.
You should find that "4" is in there with all the check marks on.
QM--> Quality Inspection --> Inspection Lot Creation --> Maintain Inspection Lot Origins and Assign Inspection Types.
There is a column called status. For each inspection ORIGIN, you can specify the status of the inspection plan. It appears someone in your system changed the 4's to an X and then created the status "X".
Regards,
R.Brahmankar

In process Inspection Lot Qty and Actual Lot quantity difference.

Hi Experts,
In case of In process Inspection
Scenario : 1. Production Order created, released but before saving the qty is changed.
2. Production Order created released and saved. Then qty is changed in Change Prod order txn.
These scenarios are causing a discrepancy in Inspection Lot Qty and Actual Lot quantity. Is there any method to avoid this ?
This can be made correct in Inspection lot by resetting the sample calculation. But once confirmation has started for Prodn Order (not necessarily QC operation) or RR has been done resetting is not possible.
Is this the std behavior ? Disallowing the resetting once RR done seems OK, but even if any of the operation in Prodn Order is confirmed it still give status error while resetting. Canceling all the confirmation all the way back also does not solve the problem.
Any suggestions ?
Regards
Joe

Hi
Although your suggestion is valid, it is not practical from user point of view.
Moving this thread to QM forum.
Rgds

QM and Inspection Lot

Hello Gurus,
I am doing a QM setting. I need to create a few characteristics to test when an Inspection lot is created after a GR, I need to make a Usage decision (UD).
I am able to maintain QM views and make GR which is giving me inspection-lot no. I am perfect till there.
But I would want to see the inspection characteristics for that inspection lot and record values for the characteristic and be able to make a UD.
Can someone tell me what I am missing in master data maintenanc.
Regards
SS

Hi Shankar,
You are missing Inspection plan. To created inspection plan follow the steps,
- Run trx QP01. Enter Material & Plant.
- Enter the Header Details, (Note: in the header details there is a filed "Inspection Points" if you are not going with the typical sampling calculations then simply enter "FREE Inspection Point")
- Then In the "Operation Overview screen", assign the QM Work Center, name the operation logically.
- Select the Operation line item and click on the Characteristic Overview screen. Here you need to assign all the desired characteristic you wish to record result for.
- Save
Now
- Run trx QA02, enter the Inspection lot number.
- In the Inspection specification screen, Assign the Task list (Inspection plan, we just have created).
- Save
- The status of the Lot must become "REL", if the lot status will not be REL, it wont allow to perform RR or UD
- Then perform RR (Trx QE51n, QA32 etc) and UD trx QA11
Regards,
Shyamal

Inspection lot calculation

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