Internal Muxing Error - How I Fixed Mine - FYI

FYI: I received the "internal muxing error" message during a build. I thought I'd post what happened, what I found and how I mixed mine in case it helps someone else.
I was building a project using a "project template" that I've used many many times in the past. (I just drop a new menu and new assets into an old project thats been saved without any assets). The project consisted of a menu connected to 4 tracks. Each track contains a 30 min film.
About 70% of the way through I received the "internal muxing error" and the build stopped. This was when muxing Part 3. This happened each time I re-tried the build.
To cut a long story short:
I checked the built project which was 3/4 complete. I had a look at the build log and it indicated which VOB was the last and thus which one had the problem. Oddly enough a VOB for the next track had been created.
In each track I placed 1 second of black, (a special mpeg2 and ac3 assst), at the start of the track,followed by the main asset, followed by 1 second of black again. The always worked and looked good on playback.
I traced the probelm, through some trail and error to the 1 second of black at the end of track 3. eg; removing it resulted in a clean build, putting it back resulted in the build failing.
I wanted to keep the 1 second of black at the end of the track, so I ended up trimming the video asset just enough so that it was about 1/2 second shorter than the audio asset, and adding back the 1 second of black at the end of the track.
Oddly enough, this build worked. I burnt the dvd and it was fine. Everything worked.
I really don't understand what causes the "internal muxing error" message. (I've printed some other posts and will read through them in detail when I get the chance). And I really don't understand how what I did fixed it. And as I've used this "project template" dozens of times in the past I don't understand why it suddenly failed, besides new assets everything was the same, and even the new assets were "standard", nothing new about them.
So there it is. Weird.

Jay, thanks for the summary.

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    I wrote all my posts from 2005-2011 as an "Admin" for this community. I still work for Nokia as an external consultant, so my rank in all posts is now "Employee".

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