IPod classic 160GB freezing when plugged in

Hi,
My new iPod classic started freezing when plugge in after the night, for example - it needs a restore, then works fine. Any ideas?
Thank you for your help

Yikes!, it may means it is the iPod Classic firmware 2.0.4, that is hanging up the USB Host controller, which freezes your whole Computer.
Could be a partially updated firmware 2.0.4, (so kind of corrupted)
Can you
1. Open in finder <yourname>/Library/iTunes/iPod Software Updates/
2. Remove the .ipsw and .ipsw.signature for the version you are wanting to drop, in this case, 2.0.4
3. Open iTunes and in Preferences uncheck automatic check for updates.
4. Connect iPod and select restore. It will ask you if you want to check for newer update. Select Yes. All files will be removed and it will have to resync the entire library but it worked.
PS: try and do this in Diskmode.

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    I finally resolved my problem after spending way too much time on it. I simply handed my 160GB iPod to my husband to put his fav Stones & Beatles songs on and I went back to my 80GB Microsoft Zune which has never disappointed me.
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