IPod Classic crashes with 32.768 or more songs

After I lost the second iPod Classic with about 35.000 songs (128 kbit/s ACC; iTunes shows 15GB as free), I did some research, and with 32766 the iPod works fine, two more songs and the iPod reboots and hangs in the Apple screen, so it should be restored.
Can any one confirm this behavior? Or found a way around this problem?
Occurred on Mac OS 10.6.6 (iTunes 10.1.1) and Windows XP/Vista/7 (iTunes 10.1.1)

Perhaps it would be worth it to run a health check on your iPod's HD. See this older post from another forum member turingtest2 on how to perform this test and what the resulting numbers indicate.
https://discussions.apple.com/thread/3784647?start=0&tstart=0
B-rock

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    https://discussions.apple.com/thread/3784647?start=0&tstart=0
    B-rock

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