IPod Classic won't sync with iTunes library on external drive

iPod Classic 160 is recognized by iTunes. It knows the library is bigger than the iPod, and it allows me to select parts of the Music and Podcasts to install on said iPod. It whirs for a long time, pretends it's writing to the iPod. When I disconnect, there are no songs and no Podcasts on the iPod.
It did the same with a NEW iPod I bought yesterday.
How can I fix tbhis so I can write part of my library to at least one of my iPods?
Thanks for any help.

After searching this issue out and trying a bazillion different things (with no luck), I deselected 'Enable Disk Use' then re-enabled, and everything is working now.
Dear Apple -- What is up with that?

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I had the same problem and finally found out it was the Spotlight in Lion that was causing the issue of the sync failing as its trying to do two things at once. At least thats what it has been for me.
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IPod Classic won't sync with iTunes library on external drive

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