IPod disc "cannot be read from or written to" error

I have a 60gb color iPod which was just replaced by Apple due to an unrelated issue. The replacement iPod has trouble synching to my G5 tower via the USB cable. in iTunes, I get the error "Attempting to copy to the disk <iPod Name> Failed. The disc cannot be read from or written to." This occurs twice, once while iTunes tries copying music over, and then again when it tries copying photos over. Some of the songs incrementally copy over (maybe six or eight at a time), but I have thosuands of songs, so obviously this isn't practical. I have undertaken the steps described in http://docs.info.apple.com/article.html?artnum=301267 with no success.
Meanwhile, in the system.log, I'm seeing error messages as follows:
Feb 27 21:59:23 Orwell kernel[0]: disk1s3: data underrun.
Feb 27 21:59:27 Orwell kernel[0]: disk1s3: data underrun.
Feb 27 21:59:27 Orwell kernel[0]: disk1s3: data underrun.
Feb 27 21:59:55 Orwell kernel[0]: disk1s3: data underrun.
Feb 27 21:59:56 Orwell kernel[0]: jnl: close: flushing the buffer cache (start 0x8b400 end 0x8e600)
Feb 27 22:00:15 Orwell kernel[0]: jnl: journal start/end pointers reset! (jnl 0x1a4dd7c; s 0x8e600 e 0x8e600)
Feb 27 22:00:41 Orwell kernel[0]: disk1s3: data underrun.
Feb 27 22:00:42 Orwell kernel[0]: disk1s3: data underrun.
Feb 27 22:00:46 Orwell kernel[0]: disk1s3: data underrun.
Feb 27 22:00:50 Orwell kernel[0]: jnl: close: flushing the buffer cache (start 0xd8400 end 0xdb600)
Feb 27 22:17:59 Orwell kernel[0]: jnl: journal start/end pointers reset! (jnl 0x1a4dd7c; s 0xdb600 e 0xdb600)
Feb 27 22:18:22 Orwell kernel[0]: disk1s3: data underrun.
Feb 27 22:19:02 Orwell kernel[0]: USBF: 11618.936 AppleUSBEHCI[0x197e800]::Found a transaction past the completion deadline on bus 75, timing out!
The "data underrun" line appears in the log just as iTunes displays the previously mentioned error dialogue box - they appear connected.
I am running OS X 10.4.5, iTunes 6.0.3, and the iPod is running 1.2.1 of the firmware. I have taken my iPod into the local Apple store, and the iPod syncs just fine with the in-store systems, both over USB and firewire. I just have the USB cable at home.
Help with troubleshooting would be appreciated.

Thank you so much! This is greatly appreciated. SERIOUSLY, man. How long have I been searching for this? And it would be so easy to just plug it up on that that http://docs.info.apple.com/article.html?artnum=301267 page. Hello, apple. Please do this.
I hope your hometown throws you a banquet or a parade. At the very least, buy yourself a cookie or something.
mac   Mac OS X (10.4.5)  

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  • When I tried to add music to my IPod Classic I rec'd a mesage that it could not be synced because it cannot be read from or written to. How do I remedy this?

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    Click here and follow the instructions.
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