Ipod wont show up in itunes after i restore to factory settings

My ipod does not show up in my itunes list but it shows up in my computer as a drive
it all started when i got my ipod back after getting it fixed ( it was a problem with the battery) well it said that i needed to restore the factory settings so i did then a message came up and said your ipod is now restarting it will come back to your iptunes list after it has restarted.... but it didnt
and now when i plug my ipod in i get a bubble come up that says:
"windows was unable to save all the data for the file F:\iPod_control the data has been lost the error may be caused by a failure of your computer hardware or netowrk connection please try and save this file elsewhere"
i have done everything i can to try and fix this (5 R's and such) but i have gotten no results
please help quickly as i use my ipod all the time and cant function without it =]

I have a similar issue.
Mine shows in iTunes and in PC. It will also allow me to sync.
But when I do sync, it runs fine for about 10 minutes, then I get an error similar to yours with a directory location. It keeps syncing and will periodically show the errors. Then it will lock up.
I have run chkdsk, awindows utility (chkdsk [driver letter]: /R /F) over the iPod when it has been restored and it found nearly 400mb of bad sectors.
I though this would fix the problem but is has not. When I run chkdsk over it again, it does not find anymore bad sectors (it does however tell me that it has 400mb of bad sectors logged.)
I am banging my head against a wall trying to fix this, or even find out what the issue really is. I assume it is a dodgey hard drive, but I do not want to replace it and still have the problem.

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    Microsoft Windows 7 x64 Home Premium Edition (Build 7600)
    Gigabyte Technology Co., Ltd. GA-880GA-UD3H
    iTunes 10.1.2.17
    QuickTime 7.6.9
    FairPlay 1.10.24
    Apple Application Support 1.4.1
    iPod Updater Library 10.0d2
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    Apple Mobile Device 3.3.1.3
    Apple Mobile Device Driver 1.52.0.0
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