Is there a situation where we create a production order without BOM/Rtg ?

What I see in the system, I was able to create a prod order without maintaining master data for PP ( expect material master)
Is there a situation/scenario where we create a production order without BOM, Rtg
Does the above situation applies to scenario like special procurement key ( 40- stock transfer from other plant )
Please clarify

Pradeep,
Thank you for detailed answer
Round robin of discussions
When you covert a planned order to a prod order with reference to a material (CO40), it will ask for routing
if rtg is not maintained for the material, the system will automatically pick the default rtg from OPJG
When you create a prod order ( without ref to a material- C007), say suppose for unplanned rework we have
maintain the rtg and BOM manually to the prod order
Lastly, FOR SPk - 40 ( Stock Transport) for the issuing plant both BOM & Rtg needs to be maintained in the recieveing & issuing plant
Due points have been assigned

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I am creating the production order without material (T-Code :co07), After creating this order i want to get the Material from W/H and after dismantling how to do GR for this Prod.order, What is the Movement type to be used?Please advice me

Dear Kumar,
CO07 specially meant for Rework order (Production order
without material) or for dismantalling the Customer returns or
Inhouse rejected,for the components which re good to reuse
again,their quantity will be entered in -ve and so 531 movement
takes place.
On the other hand,if you want to use for rework purpose and
want to consume some components,using MB1A T code ,the
materials required are issued.
Already our Forum member(Krishnamohan) has given clearly in his first reply.
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Error while creating Production order without BOM

Hi Guys,
While creating production order without a BOM i am getting the following error in the error log.
Error: BOM for material xxxxxx does not contain any valid items
Message no. CO636
Kindly help.
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Sid

Dear customer,
could you check in the master data screen of the order if one BOM has been selected?
please coudl you check your customizing the following transactions:
OPJM
OPJI
what do you have in 'BOM slection field' MRP4 view of the header material?
Please check if with this info you can find the missing data to explode the BOM
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Doesn't Create Production Order without BOM & Routing

Hello,
I have a requirement that Production Order is not be created without the BOM
Is there any Customizing Setting??
I have the option by implementing User Exit but i want to know is there any standard setting???
Please throw some comments???
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Kumar

Dear Kumar,
1.First in OS30 - Application Specific criteria for Altern.Determination,include a
new entry named ZP00 - NO BOM and dont include any of the check boxes.
2.In OPL8 - Order Type Dependent parameters,Under Routing --Sequence
Exchange must be "0" & Routing slection also should be "0".Under Bill of
material,--BOM Application ,select ZP00 & save.
Check with this & Revert to forums.
If useful reward points.
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Co- Product Error while creating a production order

Hi,
While performing the Co-Products Approtionment at the time of creation of Production order..
we are facing a problem regarding cost apportionment I have crated a Source Structure and the cost element is assigned to that Source Structure but still iam facing this issue
kindly help me out.
the error msg is
Debit with cost element 9460404 cannot be settled.
Message no. KD549
Diagnosis
Costs/revenues exist for cost/revenue element 9460404. This cost/revenue element was given source assignment 40 in the source structure (-> settlement rule for sender -> parameters). However, there is no distribution rule with settlement type FUL for this source assignment or the total of the percentages for the rules is less than 100.
Note:
Full settlement settles all the costs and revenues which have occurred up to the settlement period and have not already been settled. In the case of periodic settlement, you can configure the settlement profile so that all the costs occurring in the settlement period are settled, or if an amount less than 100% can be settled.
Procedure
Maintain the distribution rules for source assignment 40 and settlement type FUL or use periodic settlement to settle less than 100%. Change the settlement profile for the sender as necessary.
Change settlement profile
Note:
Cost and revenue elements receive source assignment " " if you have not entered a source structure in the settlement rule parameters.

Hi Krishna Murthy I went through the note but i couldnt recive a big help from that note.
I will explain the step by step process that i have done.
I am attaching the Screen shots of the issue.
1. For co-products I have created a source structure and Sec. Cost Elements were assigned in the source structure.
2. The source structure was assigned in the Material Master for co-products equally distrubuting the amount between 2 materials.
3. When we are trying to create a production order the error was displayed but the costs was getting calculated properly.
4. When I was settling the production order the same error was getting displayed.
I have tried various methods to resolve it.
1. I have created a periodic settlement rule and tried to settle but it didnt work
2. I have assigned the source structure in the settlement profile this also didnt work.

Reserve batch number at creating of production order

Hi,
I would like to know if there is a way to reserve batch numbers when creating a production order. And when the production order is released and create the receipt, the receipt to use that batch number reserved at the moment of the creation of the PO.
How could I do this using the SDK?
Best regards,
Irina

Hi,
Thank you for your answer.
But, if I "reserve" the batches in a UDF in the production order, it might be that by the time the receipt from production is added those batch numbers to be used already.
Any other ideas?
Thank you,
Edited by: Rui Pereira on Dec 23, 2008 4:18 PM

Create a production order with variant configurator data

Hello,
Can anyone tell me the way to create a production order with variant configurator data. Is there a BAPI ? an IDOC ?
Is there several steps ?
I have to create an interface which creates automatically PP orders. The data input is a file.
Thanks for your help

Hi,
There are fews BAPI's available for creation of Production Order. They are:
BAPI_PRODORD_CREATE
This bapi will suit to your requirement, as input will be provided from file.
Others are
BAPI_PRODORD_CREATE_FROM_PLORD " this converts planned order to production order
BAPI_PRODORD_CREATE_FROM_REF " this creats production order considering other production order as reference.
Hope your query is answered.
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Brajvir

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Hi guys,
Need a help....i need to create a production order with the following data...
1.final date...2.routing group 3.components screen with all the materials needed
there will be multiple components added..as co-products and as a main material
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Ashok

Thanks for the reply.
In these BAPIs..or FMs...we can add one material or a component...
I want to add a main material...as a first one..
then a component of it....so it goes on..
say i have a main material and 10 components needed and created in a single production order...
any info???

Create a Production order for rework

Hi,
I would like to create a Production order for rework.
But I don't want to do it in the master PO with trigger point.
I would like to create a new PO for rework and asign to account to the old or master PO.
I've tried to do it but I want to know if it's correct.
CO07, maintained the qty, in the settlement rule maintained (category= order,settlement reciever= master PO number) released the order and by confirmation where can I maintain the qty? (as Yield or as rework qty)
Thanks

Hi,
Use T code CO07- creation of PO w/o material, settelment rule as u mentioned and the quantity has to be maintained in rework.
When u confirmed the order and settel it, it will be settel againts the main order.
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Creating a production order for a semi finished product

Hi
I am having a multi level bom scenario over here.
one of the bom components of the header material is a semi finished product.
I am using the planing stratagy 40 for that material.
in standard sap when i create a production order for header material. the requirement gets transerd to all the components. if the components are not available then only a requirement is placed. when i run MRP that requirement gets converted in to a planned order. which converts in to a purchase req or a production order,
well for my semi finished product. its a Work in process item. there wont be any stock for that item in the storage location any time.
what my requirement is. when i create a production order for my finished product it should automatically create a production order for the semi finished product.
is this possible with some configuration settings.

Dear Deepu,
for ur requirement u need to maintain MRP type PD for FERT material and also for ur HALB.
If u run MRP only, it will create planned order for FERT and for all its dependent requirement(for PD).
If u create order manually for FERT material then it will not create order for HALB material, u need to create manualy for this also.
sree

Settlement rule auto created in Production Order with Receiver Type as OIT

Hi,
I am creating a production order with material number in CO01. The system is automatically putting OIT in receiver category, in settlement rule.
And its populating the child materials there. I expect the parent material to be populated in the settlement receiver.
In the settlement profile maintained in order type, I have maitained MAT.
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SR

Hi,
If you are going to settle the production order to Material, there is no need to enter Allocation structure in Settlement profile unless its used for variance settlement...
Allocation structure has an option to settle to OIT with a settlement cost element or primary cost element...which is why i wanted you to check for that.
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PG

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Hi Guru,
FG material strategy: 82 (sales order creates production order).
After creating the sales order it goes in to credit block. Whenever we release sales order from credit block through VKM1, system has created production order. We confirmed this production order and delivered.
But after this sales person change the sales order value, because of which again sales order goes into the credit block and after releasing sales order from credit block system create new production order even if one production order already confirmed and delivered against the same sales order.
*Every time system create new production order after releasing sales order credit block.
Thanx & regards
pnu

PNU,
So, to restate:
In MD04, you have Unrestricted Sales order Stock ('E' Stock) on hand.
In the same MRP segment, and against the same Storage Location as the stock, you have a Sales Order requirement that was recently blocked and unblocked.
During the unblocking event, the system produced a new production order.
This is not normal. If the above accurately depicts your situation, I would look for an altered Strategy 82, or a userexit. SAP ATP (the beginning event of the Strat 82 process) will normally first check for the availability of stock. Only if the stock is not available, then it will create the new production order.
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Dear PP gurus
I am trying to create a production order of a material through CO01 , I am getting a error 05.05.2016 date comes after end of valid factory calendar. (Please correct
Although for all other material , no error is coming.
My factory calender is till 2015, but i am not able to understand why and how it is capturing the above date.
please help me how to correct it?
Thanks in advance
Regards

Dear Aadi,
When your in operations screen
Extras > Scheduling > Schedule > operation overview = operation segments > Click on Gang chat icon
it should show you the days for ur base qty
then click on scheduling results then click on update material master & save
then Go to CA96
input plant
then mark a tick for ur material & click on update material master icon
then check in material master work scheduling view
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Madhu

Serial number error while creating the production order

Hello frds,
I am getting the following error while creating the production order.
"Item 000000 requires exactly 100 serial numbers for the asset".
If i give 100 serial numbers in the order, the error is solved. But i do not want to assign 100 serial numbers, i want to assign only 2 numbers.
I have tried using the new serial number profile also, but it is giving same error.
Kindly guide.
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Narendra Bora

Dear Narendra
Select the serial number profile and go to serialization procedure and set the ser. usage status 02 - Optional as below.
Procd Procedure description Ser.Usage
PPRL PP order release 02
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Regards
Soundar

Is there a situation where we create a production order without BOM/Rtg ?

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