Issue in production - unsold materials

Hi,
Need advice on issue I am facing.
Consider one material "X1" as finished good. To produce "X1", material "Y" is used. This same material "Y" is used to produce other materials as well say material X1, X2, X3....
These materials X1, X2 .... are transferred to depot using STO. But in case these materials remain in stock for long time then these are again transported back to production plant, where material "Y" used to produce them is used to produce other Xs materials.
Let me know how do I configure this in SAP and what all implications it will have on accounting entries, excise related entries and what will be update in cost calculation.
Regards,
Pavan

any suggestions ?
Pavan

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Updating materials issued for production thru movement type

hi
we are using repetitive manufacturing scenario, and we are using back flush, how to find out the materials issued for production thru movement types, from which tables can i get the data
from AUFK i am getting the movement types and the order number, and i am unable to find out material numbers.
the requirement is need to update the costs of the materials based on the movement types for the production

Hi
I dont know if this question falls under the category of "Asking basic questions"
You can use MB51 to get the desired info.. It will give you the Material Consumed + mvt type (261) and Order where the Material is consumed
br, Ajay M

To restrict Issue for production than planned qty in production order

Hi Experts,
In my scenario, the production staff will prepare production order and right click in production order document and select "Issue Components" option to Issue raw materials for production floor. After issuing the raw materials to production floor closes the "Issue for Production" document and now we have "Production Order" document open in screen. When he again select "Issue Components" option and issues the raw materials once again. Materials are issued once again wrongly. This happens since the production order document is not getting refresh after "Issue for Production" document is done.
Is there any way to restrict issue of raw materials than the planned qty.?
I have tried lot of ways to restrict this through SP. Please revert me an solution to this issue.
The procedure should trigger immediately when the "Issue Components" option is selected second time (If the raw materials are issued in full in first time itself). And it should allow only the qty which is to issued to production order qty (if they issue part issue to production order)
Thanks in advance
Raja.S

Hi Neetu,
Thanks for your quick response. I have tried this query. But it is not blocking the issue for production document even the raw materials are issued already for the production order.
I'll explain my work flow again. The Production staff will prepare production order and then release the same and update the production order after changing the status for "Release". Then he will right click the Mouse button and select "Issue Components" option and perform the Issue for Production process. He will issue the required raw material completely in one shot and add the Issue for Production document.
After adding the Issue for Production document he will close that document and now we will be in Production order document. Now our production order document will not get refreshed. Now the Production staff go for "Issue components" option, then it should not allow him to issue the components once again. But it is allowing him to issue components any number of times. there is no control.
If we browse the production order document to previous record and browse back to the same record then my Production order document get refreshed and now we can control the issue. But what should i do to control in the earlier case. Since they want to perfrom lot of production order, there is a chance to issue components for same production order more than one time before the production order document get refreshed.
Please provide me the SP to control this scenario.
Thanks in advance.
Raja.S

Restrict issue of non valuated materials

dear experts,
Is there any way to restrict issue of non valuated materials against a production order.
Regards,
krishna mohan

sir ,
After discussing with u about the issue again i discussed with my pm and got the exact requirement,
what exactly he want is the price of the material is 0 zero , it should not be allowed to be issued against a production order.
please tell me if we can do with configuration which is the best way or else we have to use any exit.
if we use exit we will check in MBEW table and field verpr, if the verpr field value is 0 zero then we will not allow else we allow the material to be issued.
regards
krishna mohan

Customer adopted parts to be issued in production line

Dear Experts,
I need some help for this scenario. Customer will provide a part to assemble in the main production line. Business will have to mainatain that material & issue to production order. How to handle this. Like is there any movement type from SD for handling customer adopted parts. Please suggest.

Check this thread
[Re: how to manage customer supplied materials in SAP |Re: how to manage customer supplied materials in SAP;
thanks
G. Lakshmipathi

Collective goods issue in production

Hello All,
We want to do a collective goods issue in production. Is there a chance in SAP that we can do a goods issue by supply area or MRP controller. We don't want to enter manually the group of production orders in MB1A or don't want to do backflush. Is there any way, please advice.

Dear,
In standard SAP are we issue the good In MB1A (261 Mov type) with reference to order and which having the reservation.
The dependent requirements are planned as per BOM explosion. Item materials are issued against header material to complete header material production.
Goods issue takes place against the production order at the start of the header material prod order.
But MB26 will allow you to issue for serval orders,
Hope clear to you.
Regards,
R.Brahmankar

Serial number of components issued to production order

Hi Guys,
I want to get a report for components issued to production orders with Serial numbers. Is there any report available.
thanks and regards
Murugesan

Hai Murugesan,
Try MCRE or MCRX here you can get the materials list which you have issued to production order. Other wise goto MB51 mov.type 261. and execute here also you can get the details.
Reg/ Shankar G.

Issue for Production Report With Production Order Details and Batch Number

Hi Guys,
I am looking for a batch report.I have tried it but i didnt get the desired results.Pls any body give me some solution.
I need to include the Batch number in this report and when i have done the same the values are repeating and also need to display the Item Description for (Description in Production Order - Parent Item)
SELECT distinct t0.docnum,T0.[DocDate], t4.IssuedQty as 'Consumed Qty', T1.[ItemCode] as 'Circle Codee',T1.[Dscription] as 'Circle Name',t3.itemcode
FROM [dbo].[OIGE] T0
INNER JOIN [dbo].[IGE1] T1 ON T0.DocEntry = T1.DocEntry
LEFT JOIN owor t3 on t1.baseref = t3.docnum
left join wor1 t4 on t3.docentry=t4.docentry
INNER JOIN OITM T5 ON T1.ItemCode = T5.ItemCode
INNER JOIN OITB T6 ON T5.ItmsGrpCod = T6.ItmsGrpCod
INNER JOIN IBT1 T7 ON T5.ItemCode = T7.ItemCode
INNER JOIN OIBT T8 ON T7.BatchNum = T8.Batchnum and T7.ItemCode = T8.itemcode
where t0.docdate between [%0] and [%1] and T6.[ItmsGrpNam] = 'Raw Materials' and t0.JrnlMemo = 'Issue for Production'
Any body provide me some idea for achieving this....
Regards,
Vamsi.

Hi Bala.
Thanks for the query but still not acheived the result.
The Scenario is to know the quantity of the Coil (Raw MAterial) used IN making a product in different stages and from which batch and Whse the RawMaterial is Consumed in making of the Product(Production Order Parent Item)
------------- (Issue for Production )-----------------------| Production Order Qty(IssuedQty) Production Order | BatchNum
DocNo/Date | ( RawMaterial/Coil Code/Desription) | (Quantity issued for RM) ItemCode/Description | Batchnum
Regards,
Vamsi..
Edited by: VamsamP on Dec 1, 2010 5:06 PM

Goods Issue on Production Order

Dear PP Gurus,
The requirement is,
while doing Goods issue for Production order of X material, during operation Confirmation ' CO11 & CO12' , System should allow only BOM components of X and restrict or give warning message for goods movement of other materials.
I tried to use available User Exit for PP Orders but none of them gives desired output.
Can nybody guide me.
Thnx in advance.

In customizing materials management -
> Inventory Management and Physical Inventory->Goods Issue / Transfer Postings make--> Set Up Dynamic Availability Check
For 261 movement type set Dynamic Availability Check as "F"
and then in omcq transaction M7 362 message set "E"
This customizings prevent good ıssue more than reservation quantity

Goods issue to production

Hi Experts,
I need to develop a report for goods issue to production department by stores, that report should contain date, material document number, material number, units of measure, quantity and amount of that material, please guide me in this, i tried in MB25 but all my materials not getting in the output, so please guide me in this.
Thanks & Regards,
Karad D D

Dear ,
There are two ways you can acheiev this in standard SAP :
1.At individual Production Order Level: CO02----Select Goto -
Documents Goods Movement --Select the Lay out Standard-000000001 OR you can choose Change Lay out button (multicoulor check box) and select the from Hidden Column to drag into diplay coloumn as per your reuqirement .U can name i and save as user specifc and default .
2.For a list of production order , you should Execute : COOIS : Choose :- Order Heade ,Select Documnets Good Movement ,provide Production Plant ,Order Type and execute .Here you can choose Change Lay out button (multicoulor check box) and select the from Hidden Column to drag into diplay coloumn as per your reuqirement .U can name i and save as user specifc and default .
Both way , your requirement will full fill .
Revert if u have any issue
Regards
JH

Reversal of components issued to Production order

Hi Gurus
I have a problem during reversal of components issued to production order.
i issued 100 nos of components to production order thro co27.
When i do reverse 50 components thro MB1A (262 movement type)
the system is not reducing the reversed components qty. in the production order components overview ( Qty withdrawn).
One more issue is,
When i create rework order thro' co07, i have selected the ref. opn set what i have created. Then i entered the settlement rule against production order.
After that system giving error message "No task list for selection ID 01 for auto task list selection found.
With out considering this message, i did confirmation, i am not getting the rework order material in the stock ( control key with auto GR).
Please advice me.
Thanks & Regards
Bala

Bala,
In transaction MB1A, use the following procedure.
1. Execute transaction MB1A.
2. In the Intial screen enter movement type as 262, Plant details and storage location details and then click "To order" button or Shift+F1).
3. In the Popup screen enter the order number against which the reversal has to be performed and Enter in keyboard.
4. System default proposes all the components which were Issued, enter the quantity for the material you wanted to reverse, remaining materials leave the quantity blank.
5. Adopt and Post the Goods movement.
This would now reduce the Goods withdraw quantity.
Probabaly previously you were trying to enter the Order number in the second screen, what this means is that the system would consider this as "Unplanned Goods Movement", hence this movement does not gets updated with referance to reservation.
Hope this resolves your problem.
For your rework related query, request you to open a new thread if it is not answered here.
Regards,
Prasobh

Goods Issue to production without PP module

I am implementing MM module in a manufacturing company but the PP module is not implemented, How can I do goods issue (i.e. raw materials) to production.

Hi,
I guess FICO is being implemented... in that case you can show the issues against a Cost Center, ie, using MB1A 201 movement.
Regards
Merwyn

Print layout - Goods issue & Issue for Production

I designed two print layouts separately 1 in Goods issue for Goods issue in inventory module
and 1 in Issue for production for Issue for production in production module.
If i take a print preview or print in Issue for production , it will reflects the print layout designed in Goods issue.
regards
kavitha S

Hi Kavitha,
I think, are you duplicate the Goods issue PLD Template to Issue for Production PLD Template on Duplicate Layout Template.
Best, Try to create a New PLD from Issue for Production(System) PLD.
Regards,
Madhan.

Report issue in Production

Hi Experts,
I got an issue in production that it should trigger mails daily once. But this program is triggering for every hour,where to look it pls how to debug this issue?can this FM can check?
call function 'DURATION_DETERMINE'
    importing
      duration                   = lv_duration
    changing
      start_date                 = ls_history-datum
      start_time                 = ls_history-uzeit
      end_date                   = p_datum
      end_time                   = p_uzeit
    exceptions
      factory_calendar_not_found = 1
      date_out_of_calendar_range = 2
      date_not_valid             = 3
      unit_conversion_error      = 4
      si_unit_missing            = 5
      parameters_not_valid       = 6
      others                     = 7.
if sy-subrc <> 0.
Thanks

Hi ,
Youi can check this tables
                    MKPF               material document
     MSEG               material document (item level)
                    RESB                                Material reservations
     RKPF                                 header
Rergards
SANIL

Good issue to Production order - Allows it in back posting date

Dear all,
Good issue to Production order ( 261 Movement ), allows us to post the component in back dated eventhough stock is not avaible on that date.
Example - Component stock on date 10.02.2010 = Zero , I made it Good receipt on date 18.02.2010 and now stock is available on date 18.02.2010.
Now GI to Production it allows the qty on current and back Posting date also , I want control on date with error message. It should not allowed the GI for back date from 18.02.2010.
Because of this our MB5B report shows the negetive issue qty if i post in back date.
Waiting for reply
Thanks and Regards,
Saurabh

Hi SAurabh,
PLease check whether Negative Stock is allowed for the valuation Area (plant).
GOTO >> SPRO >> MM>> Invetnroy management and physical inventory >> Goods issue/ Transfer Posting >> Allow Negative stock.
Untick the Negative stock allowed for your valuation area (PLant)
Regards,
Pravin

Issue in production - unsold materials

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