Issue Return stock to other plant for repair

Hi All,
I have customer return stock in one plant A returned through return sales delivery. after PGR, the return stock is raised by that quantity in that plant A. now, I want to transfer this material to another plant R where the repair will take place on that material. is it possible to do this without converting this stock to un-restricted? It should be issued and received as Blocked or Return stock only in the receiving plant.
I tried transfer posting with movement type 455 and it does this but there within a single transaction, issue and receipt takes place which is not acceptable to client. minimum two transaction of actual goods issue and goods receipt are required so that the stock in transit is traceable. let me know if this is possible.
I have already gone through number of threads but could not resolve it. OSS note 430074 and 489543 as well.
Thanks,
Binita

Hi There
We can have the work around through minor enhancement, for this have to create the Locations(Say R* in both the plants, STO- Order type ZUB, Prod Order Type-ZRM) and these locations, you can make is as a not relevant to MRP through config,, So that these stock will not be considered for the MRP/Availability check,,
And can have the restriction that Transfer shd happen between R* location (R* to non R* Error, However it is you can have one golden loc to send the material to any locations- R* or Non R, since once the rework done you have to send to customer) and same applicable for the order/PO doc types (for ZUB/ZRM orders Issue and rec locations shd be from/to R, if non R* through error msg)
Through this you can control the movement of customer returns,, i dont think from Blocked to Blocked you can do STO and receive the materials and process it till send back to the customer,,
The above said process i used in my proj, it was successful, if it is ok for your business you can utilize,,,
Thanks
Senthil

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Which movement type use for return stock form one plant to other plant in

HI friends i am working on STO PROCESS
i need to transfer return stock from one plant to other plant as a return stock i am using Mvt type 455
but system shows following error
Update control of movement type is incorrect (entry 455 X X _ L)
Message no. M7226
Diagnosis
The system could not find entry 455 X X _ L in any of the movement type control tables.
Procedure
Cancel current processing.
Contact your system administrator.
Action to be taken by the system administrator
Check in Customizing for Inventory Management under Copy, Change Movement Types whether the entry is contained in the Update control view for the movement type.
If the entry is missing, proceed as follows:
For standard movement types, this means that the given process is not supported using the present data combination. Do not create any entries without prior arrangement with your SAP consultant. Otherwise, incorrect postings may result.
For customer-defined movement types (beginning with 9, X, Y, or Z), this may mean that they have not been fully defined. Delete the movement type and re-create it by copying a standard movement type.
thanks in advance

Hello,
     I think there is a standard STO movement type you can use. But I can't remember. Why don't you try to find it and test if it fit your requirement?
     There are some information for your reference. Please check on website:
http://www.sap-img.com/materials/difference-for-stock-transfer-and-transfer-posting.htm
Using STO without delivery:
doc.type: UB
GI:351, GR:101
STO with delivery:
GI:641, GR:101
delivery type:NL
STO with delivery and billing:
GI:643, GR:101
delivery type:NLCC , billing type:IV
     And if you want to use the way to return the goods replenishment, try to flag the return checkbox while you create purchase order item. Of course, corresponding configuration is required.

Transfering Subcon stocks to Other Plant of same vendor

HI i need your help.
We are transfering to a new company code, new plant.
On old plant we have materials issued to vendor for subcon.
Is there a way to transfer those stocks to other plant of same vendor?
Can you also help me on this process (subcon)
to send the materials in vendor i have to create subcon PO first,
then transfer the materials of the assembly to vendor using what tcode and what movement type?
Im new to this..
regards,
Najah

Hello
Here both Plant are under same company code, no need to configure the clearing accounts.
During transfer posting ,
The inventory value of the plant (valaution area) Transaction event BSX will be reduced and same will posted in the stock account BSX of the other plant.
Entries will be :
Example
                        Valuation class          Value     G/L account
Plant 1   BSX              3000                 -XXXX    300000
Plant 2   BSX              3000                 +XXXX   300000
If both plants are in different company codes, then clearing accounts will comes into picture when you transfer post with 301 'O'.
Warm regards
Ramakrishna

Stock transfer between plants for split valuated materials

Hi,
I'm doing a stock transfer between plants without STO.
The FG's are split valuated,which are transferred from central warehouse to other warehouse at different states.
I'm trying to use mvt type 303 and 305 to transfer the FG.
But getting error "Use one-step procedure for transfer posting to mat. subj. to valuation".
Please suggest how to achieve the requirement.
Is it possible to make 303 mvt type document to be parked and posted.
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<< Moderator message - Cut and paste response from Error when doing two step transfer between Plants with split valuation removed and points unassigned. Plagiarism is not allowed in SCN >>
Refer below link with same issue discussed,
[two step transfer with split valuation |Canu00B4t use two step transfer with split valuation ?]
Edited by: Rob Burbank on Feb 3, 2012 11:30 AM

Message regarding Stock in other Plants

Hi friends,
I have come across the following requirement to meet .
When a PR or PO will be raised for one or more than one material if stock is there in the particular Plant or any other Plant in the Company code there should be a warning message that stock (quantity) exist in these Plants .Accordingly the user will think of raising the PR or PO.
Is it possible and if so what is to be done.
Dhruba

Hi,
System will not issue any Warning Message for this but Availability check can be carried out during PR and PO Creation;
Go to SPRO > MM > Purchasing > Purchase Requisition > Set up Stock Transport Requisition > Here perform following functions;
- Create Checking Rule
- Define Checking Rule
- Assign Checking Rule
And for PO, Go to SPRO > MM > Purchasing > Purchase Order > Set up Stock Transport Order > Here perform following functions;
- Create Checking Rule
- Define Checking Rule
- Assign Delivery Type and Checking Rule
Here generally used Checking Rule is B i.e. SD Delivery
And then in PR and PO, click menu Environment > Availability

How to consider the stocks of other plants in MRP run

Hello All,
I have a requirement in which A finished material which it´s planning and production is on PLANT 1 and and is transfered to plant 2 (there is no production and no planning on this plant, it is used for storage only). In that case, I would like the MRP to check the stock of finished material both in plant 1 and 2 for creating planned orders .
I know this can be possible with APO . but is there any other way round we can do this like MRP area or scope of planning or some z developemenmts.
Thanks in advance
Regards
Anupam Sharma

Is there any stock at production plant? Where does the goods issue to sales occur?
If both plants can have stock and sales can occurs in both plants then it is the issue not only stock but also sales order consumption with planned independent requirement. You need to have two BADI to do so. First is the one you mentioned and the flexible PIR also (MD_PIR_FLEX_CONS).
If only storage plant has stock and sales occurs here, then you may want to explore special procurement type produce in other plant and make storage plant a planning plant. The receipt of production order at production plant will posted into storage plant directly.
If sales occurs in storage plants, and there are stock in both plant, use special procurement type transfer from others (40 as standard). When you run MRP, the system will check stock at storage plant first, then if shortage, create stock transfer request to production plant. At production plant, the stock transfer request will be your demand to offset with stock there before create planned order.
Like other comments stated previously, SAP cannot handle the multiple plants planning very well.

Production in other plant for finish and semifinish

Hi Friends,
We have following scenario:
i)    Finish Product FP1 and Semifinish Product SF1 exist in both Plant X and Y.
ii)   BOM for FP1 consists of SF1.
iii) SF1 is produced in Plant X and FP1 in Plant Y.
iv) Planning plant for FP1 is X.
v)   I have tried with special procurement key 'production in other plant'.
vi) SF1 is produced in Plant X and GR done directly to plant Y for consumpton to FP1.
vii) FP1 is produced in plant Y and GR done directly to plant X.
Here instead of doing GR directlyto the consuming plant the client wants to do Stock Transport for both SF1 and FP1.Please suggest any method to achieve this.
Thanks in advance
Shiva
Edited by: Shiva Sharanappa on Apr 24, 2009 3:37 PM

Hi,
For Halb: DepReq in receiving plant and no receipt elements in prouducing plant.
I am expecting also for Halb: Purchase Requisition in recieving plant(Y) and a planned order in producing plant(X) just like Fert.
You stated you have DepReq for SFG in PlantY (receiving plant), nut MRP did not generate prourement proposal (PurReq) for it.
In this case you should check the planning situation (e.g. whether you have sufficient stock to cover the requirement). If the procurement proposal is missing and this do not originate from the planning situation (e.g. stock level, stock like elements(STO, existing PurReq, etc.)), you should check your master data settings (e.g. MRP type) - if your master data settings are proper, MRP should generate procurement proposal (please be aware that in case of "VB" MRP type system watches the so called reorder point!).
So, second MRP run should generate the mentioned PurReq for SFG (in PlantY) and at this moment you should get requierement in PlantX (that produces SFG). Third MRP run would generate procurement proposal (PldOrd) in PlantX.
Please check master data (BOM, material master) settings of SFG.
Regards,
Csaba
Edited by: Csaba Szommer on Apr 26, 2009 8:50 AM
Edited by: Csaba Szommer on Apr 26, 2009 8:50 AM

MRP with stocks in other plant

Hi,
Scenario: 5 stocking Plants + 1 Manufacturing plant under a company code.
For a finished product, all 6 Plants have stock.
For MRP, the demand of the finsihed product from all 6 plants is combined and fed as PIR feeding at manufacturing plant.
Question: How to make SAP to consider stock of all plants and generate the planned order for the difference Qty?
E.g. PIR at Mfg plant = 100 Nos.
Stocks at 5 Stocking plants = 50 nos
Stocks at 1 Mfg plant = 10 nos
Hence on MRP run, system to generate planned order for 100 - (50+10) = 40 Nos at mfg Plant.
Thanks

Hi Nitin,
SAP's planning is based on lean-manufacturing practices - i.e. you will never have stocks in excess of requirements (plus safety stock). So, in reality, you will not need to "adjust" your production for stocks lying at stocking plants (stocks at stocking plants would be just equal to safety stock logic defined at each plant).
Now say some demand at any of the stocking plants got cancelled, and you end up with excess stocks at that moment. So in next MRP-run, system will delete some future STOs. Or, if there is nothing to delete, then MRP-list will show exception message # 25, and you can decide how to move that excess stocks.
So, in conclusion, adjustment of production, based on stocks at all 6 plants, will NOT be needed. Just produce as per MRP proposals, and be on the lookout for exception message # 25. (Hope you are using special procurement key for demand transfer from stocking plant to production plant).
- Chetan

Considering stock in other plants' storage location

Hi all,
E.g. For 1 material I have stock in 2 plants A and B. Major consumption being in plant A (say 80%). So when I execute MD07 for this material with MRP controller for plant A (collective overview), in the 'plant stock' column I would like the stock to be sum of stock in plant A and plant B. Is it possilble ?
Regards,
Yogesh

Hi,
For that you can use MD48, but it is per material. If you want such feature for multiple materials, then you will have to build a custom report (for stocks refer to table MARD). As std SAP ECC does not have this feature.
Hope it clarifies.
Regards,
Vivek

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Good receipt for job work from other plant

Dear Experts:
1.Material Received from Other Plant for job work with challan and how to bring the Material into Stock at receiving plant.
The same material stock number available in this plant also.
Regards,
Sridhar.N

Hi,
You could use serial number concept or bacth managment here to separate within the material code.
Regards

Mrp considering other plant stock also

hi gurujis,
        I want to run mrp for some finished products, while running mrp, it has to consider the stocks in other plants also. is there any settings for that?
     all valuable replies will be rewarded.
thank you
regards,
senthil

Hi Senthil,
First of all I admit that my suggestion would not be as 100% per your requirement.
It means, if you want to use the scope of planning, it must be at plant(s) level for all the materials which are relevant. ( only for some finished products it is not possible).
I appreciate Mr. Murugesan's comments..
Now let's come to the point.
If you want to do planning for Multiple Plants then proceed as follows:
1. T. Code : OM0E
2. Planning Scope : Put 4 digit (Alphabets/numeric) & Description
3. Double click on Sequence of plants (Left Side)
4. Put your Plants as per sequence (As per priority wise)
   i.e System will plan for Plants in this sequence only.
5. Use this Scope of planning in MD01 or MDBT as required.
Planning file entries created via stock transfer are automatically taken into account in the planning run.
This ensures that a material is also correctly planned in all plants affected even in the case of
stock transfer processing.
Best Regards,
Siva
Edited by: Siva Kumar M on Apr 2, 2008 4:37 PM

How to transfer customr return stock to jobwork ( reapir) vendor

Dear All,
Please let me know -
Suppose i had a customer defective (customer returns)stock in my plant ( which is non valuated stock). I would like to send the same for repair/ service to outside from my plant.
I do not want any valuation / accounting effect while sending the customer defective material outside. So please suggest me-
How to transfer customr return stock to jobwork ( reapir) vendor ? Through which movement type ? GR MvT ?
Waiting for reply.
Thanks & Regards
Mangesh

Hi,
You can send the material using movement type 512 in MIGO using option Goods Issue > Others. And cancel the same material document when you get the materials back from vendor after repair.
Then follow Service Process Cycle for paying the repair charges to vendor
1. ME21N - Create Service PO (With Item Category D and Account Assignment Category K )
2. ML81N - Create Service Entry Sheet w.r.t. Service PO
3. MIRO - LIV for Service Charges w.r.t. Service PO or Service Entry Sheet
For Service Process, refer following link;
[SAP External Service Management|http://www.sap123.com/showthread.php?t=52]

Production at other plant

I have created sales order for material X. In Material BOm of X there is material y with special procurement 80 ( production from other plant ) in line item of Bom.
When I do MRP MD01 in first plant then system does not create planned order for material y in other plant.
But when i do MD50 then system creates planned order in other plant.
Also when production is completed in other plant for material Y then it does not built stock in First plant but it creates sales order stock in other plant.

Mayuresh,
Sorry for the very late reply. I do not think you need to built stock of Y in the first plant. You can just do good issue of Y (in stock in 2nd plant) to the production order of X (the first plant).
If you need to have stock of Y in first plant then you will need to manually do a plant to plant transfer posting goods movement.
Hope this helps. If you have additional questions please come back.
Thanks,
Ram

Issue Return stock to other plant for repair

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