ITunes 11.1.5 says my iPod Classic (160gb) full when it is not!

I want to say that after iTunes (11.1.3?) my iPod Classic (160gb) will not sync anymore.
I have recently updated iTunes to latest version of 11.1.5 with no luck!
In short, I am using Windows 7 and cannot get my iPod to sync anymore.
I keep getting the error message that my iPod is full and cannot be synced unless I clear some space...and when I say 'space' it wants
another 20gb free to just add a few new albums that I downloaded.
The problem is that I still have 15gb free and IT IS NOT FULL. With a full capacity of 148gb, I have used ~130gb. Even in the info bar it shows the correct usage of space on my iPod and shows that there IS free space.
None of it makes any sense and it is completely in error on behalf of Apple.
Also, I am no novice to PC's and have tried everything short of re-installing iTunes, which I refuse to do.
My current PC build is and has the latest software and hardware available and everything up-to-date.
Any help or suggestions would be greatly appreciated.
If you need anymore info from me then just let me know.
Many thanks

First of all, let's get a few things straight.
me too said:
I purposely created several different threads because I wasn't sure which discussion to enter in and it is my opinion that it fit into any of these categories.
Actually, you posted the same thing into the iPod Classic forum four times, and one additional thread in (if I recall correctly) the iTunes for Windows forum. That's impolite; at best it simply clutters up the forum with unnecessary threads, which can cause other people's valid posts to be missed in the mass; and at worst, you'll get responses to more than one of your threads which will confuse, not just you, but anyone trying to help you. I've seen it happen.
I'll ask again, please refrain from multiple posting.
me too said:
I am also aware that the "other" is my album art.
No it is not.
There is always a small amount of Other on an iPod, but large amounts of Other indicates data that has become corrupted and cannot be used by the iPod.
Your screenshot, which finally confirms the actual message you are getting, suggests that despite what you may believe, you are trying to Sync at lest 22GB of media to your iPod. One album in .wav form would only take up about 700MB, so you have to work out what else is set to Sync. Check the photos pane (just along from Summary) to make sure that there isn't an album of photos set to Sync. Also check the other panes as well, for Podcasts, videos etc. that you may not have realised are set to Sync.
If all else fails, start taking music off your iPod, so that this unknown media can be put on. That way, at least you will be able to see what is being put on that you didn't know about. Then, you can take that off and put back on only what you want.
Let me just make a final suggestion: your comment ...
"None of it makes any sense and it is completely in error on behalf of Apple."
... isn't going to help you in any way. Stop blaming Apple and look for the actual problem. Once you find the problem, and can therefore see the cause, then - if you must - you can blame someone.

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Itunes (10.6)
Mac OS Snow Leopard.
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It seems to be working now. Amazing!
I would like to thank you both for the help, CaliforniaHighwaysGuy and AncientMumu.
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Already reconnected the iPod and it was once again recognized after a few seconds.
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<Link Edited By Host>

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