ITunes 7.6.2.9 freezing while syncing, won't shut down without reboot.

I've been lurking here for the past few days hoping to find a solution to my problem. So far nothing is working. Here's the scoop:
I have two iPods as seen below. iTunes updated the other day and I now have 7.6.2.9 which Apple reports is the most recent version. After this update I had synced the older iPod and did a firmware update on it (it isn't home very often so it had been a while since it's last sync). The Classic is normally synced every few days to keep it all up-to-date. After iTunes updated I started getting odd error messages when plugging in the Classic. One told me I had purchased content on my iPod that was not in my library... this could not be true as this iPod has never touched another computer to get such things and it syncs automatically. I told it to delete the stuff and sync, it seemed to work, but I noticed some of my songs had stopped playing. I looked around and all the suggestions on this issue were to restore the iPod. So I did. Thats when the fun started. For some reason 7.6.2.9 WILL NOT re-sync my iPod Classic. There are over 2000 tracks of audio that are now gone from my iPod because I restored it and the most I have been able to sync is around 200. Everytime I plug the iPod in and iTunes starts syncing (on both manual and automatic), iTunes freezes up and stops syncing the iPod. iPod goes from "synchronizing" to "connected".. but it hasn't finished transfering the songs. When this happens, iTunes WILL NOT shut down. Can't get to the iTunes screen... it's on the taskbar, but clicking it does nothing, nor will Alt+Tab take me there. Right clicking on the taskbar and selecting Close will bring up the "program is not responding blah blah blah" dialog box and I tell Windows to close it, but it will not. I can't even kill the process in the Windows Task Manager to get it to stop running. EVERYTIME I plug in my iPod, I end up rebooting my computer to get iTunes to stop running. This of course is leaving my iPod only partially sync'd. This is really making me mad. PLEASE somebody help!

FYI...
I think I found my problem. I'm doing a partial sync now to my iPod to see if it works. After going through every step possible including uninstalling iTunes 7.6.2.9 and rolling back to 7.5 without success I had pretty much given up to taking my iPod to the Apple Store to see if they could test it's hard drive. Which, makes me wonder why they took the HDD scan off the Classic's diagnostic mode and left the Firewire test which you can never complete.
While talking to my husband on the phone and explaining to him what it was doing and questioning whether his iPod had been acting strange... I ran across an article in iPod Support talking about how to fix issues with iPod not recognizing the hard drive properly and songs disappearing. It mentioned another of my symptoms... Windows kept treating it like a hard drive and wouldn't eject it when iTunes did. It had completely stopped ejecting on it's own afer a sync. The problem started out simple and progressively seemed to get worse.
The article mentioned a network drive causing the iPod to change drive letters and iTunes would sometimes put files meant for the iPod on the drive. I don't have any network drives connected.. haven't in about a year. So I shrugged it off at first... then it dawned on me. The iPod had always came up as drive K:. But now it was showing as L:. I had created a partition last weekend to install a second OS and it had taken the K: spot. Apparently my iPod did not like this and iTunes was too accustomed to it being K: that it would forget partway through the syncing process and start looking for K: again? I went into Disk Management and changed K: to Z: and the iPod back to K:. I have done a few small syncs with success (only certain playlists, etc). No error messages, the iPod ejects when it's done and the songs STAY on the iPod. I'm doing a larger sync now of about 800+ tracks. If that works, I'll put the remaining 2000 back on.
Apparently ever since the day I had both iPod's plugged in, the 5th Gen has been known as L:, so iTunes didn't see anything different with it when it synced. Mine had moved, however, and was throwing a temper tantrum!

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