Joining existing 820.11g network with AirPort Express

Hello all!
I'm hoping someone can answer this, as I'm about to tear what's left of my hair out - or throw the new Airport Express out the window!
I have an existing D-link 2100 AP (802.11g 2.4ghz) access point. It connects to my wired LAN and serves a few wireless units (wife's PC, iPad, iPhone4, AppleTV2) flawlessly. Yesterday I bought a Airport Express with the intention of hooking it up to the stereo in the kitchen and use it for AirPlay.
Whatever I do I can't seem to get it to find and connect to my WLAN!
I can find it in the AirPort utility and configure it, but when it restarts after config it never connects to the WLAN. If I hook it up over ethernet with my switch I get access to it again, and it complains it can't find my WLAN.
When I configure it to "join existing network" I can sometimes see my SSID in the dropdown box, sometimes not. I have the correct encryption settings and password, and all other Apple devices connects right away.
The DLINK log doesn't show any entries with the AirPort Express MAC adress
Tried turning off the "G" mode, doesn't help.
Tried changing channels, doesn't help (but the AE seems to notice the changed channel, weirdly enough)
Tried setting it as completly open network, WPA, WPA2, Personal/Enterprise doesn't help.
Only thing I've not tried is to extend the existing network with WSD, as my understanding is it doesn't really work with non-Apple products - maybe I'm wrong?
I suppose getting a Apple Extreme base station would sort all this out, but does someone have any thoughts on this problems before I give up the D-link that's worked flawlessly for several years?
Thanks!
Patrik

Hi,
I had a similar problem setting up the Airport Express through by existing router. The problem in the end was the encryption. I had to do a manual setup (in the airport utility). My router has a 10 digit hex key, and uses WEP; this requires the express to use WEP 40bit. Once I'd done that it was ok. I can stream to the express via my router from my iPhone4
Also, when it had the wrong settings I had to do a factory reset to get the apple network to appear again. The instructions for this are wrong in the manual. You have to turn the express off, hold in the reset button and turn on. Keep the button pressed and the light starts flashing amber quickly. Keep held in until this stops flashing, and release the reset button. Then you need to wait for around a minute before you see the device in the airport utility. If it's still not there, manually change you network to the apple one, if it's in the list of available networks in whatever OS you're using.

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