Kanban:How to make MRP planned order non actionable?
Scenario: In house Mfg with REM
Process : Kanban (Classic)
Example : Item "A" is in-house mfg subassembly.
When Kanban is triggered, it generates planned order. Using REM, the mfg is done against the planned order and the Kanban cycle is closed.
Meanwhile, the MRP generated planned orders are also actionable. These also can be used to mfg & stock "A".
Question :Can the MRP generated planned order be made non actionable?
Thanks,
Wish you all A very Happy, Joyous Diwali And Prosperous New Year!!
Nitin
Hi
I beleive u have selected options of generating planned orders both by mrp and kanban(since same storage location is being planned both by MRP and Kanban). one option is when kanban generates planned orders, delete the planned ordes that are generated by mrp (eg if mrp already has created planned orders of say 400, kanban is triggered for a planned order of 100, based on settings we can immediatly decrease mrp order to 300 as the 100 is now covered by kanban(so total of 400 qty in plnd order at the end of the day)). pls let me know if this would solve ur problem.
Sam
Similar Messages
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KANBAN w/ MRP Planned Orders
Hi fellow experts. I'm using Kanban with MRP for replenishment via production order.
The MRP run generates planned orders that should not be converted to production orders. Productions orders are generated by Kanban impuls 'empty' reducing planned orders from MRP.
Question: Why do the palnned orders have the conversion flag set. As they shall not be converted (e.g. by job) it would be easier if that PO's would not be set as convertable.
TnxDear,
Which Replenishment Strategies are you using?
0005 Working with plnd orders / MRP
0006 Working with production orders /MRP
If you are using in-house kanban strategy (0005 - Working with planned orders/MRP) in control cycle
1. Create a one time card using PK23.
2. The status of th card would be EMPTY.
3. Now change the status to FULL. The planned order would be consumed.
4. Now go to PK31 and reverse the card from FULL to EMPTY. A new planned order would be created.
Else use Replenishment Strategy 006
Regards,
R.Brahamnkar -
How To Automatically Create Planned Orders When Sales Order Is Saved
I have a MTO sceanrio where we need to create planned orders when sales orders are saved without running MRP.
I have the Planning Strategy Group set to 81 in the material master, but it didnt create the planned orders.
Could you tell me other settings I should review to make the planned orders create automatically?Tony,
At the "Requir. Classes" (OVZG) customizing screen, field "Automatic start of make-to-order in background mode" affects the automatic planning. See fields help doc. below.
If you select this indicator, the system automatically carries out
single-item, multi-level planning for a sales order if a sales order
item is either created or changed.
This function can only be used for make-to-order production.
So check out the Req. Cl that yr Req. type (req. type is part of a strategy).
BR,
Elly -
"CLOSED": HOW TO LOAD FIRM PLANNED ORDERS OF ANOTHER PLAN INTO ASCP PLAN?
Hi everybody,
How to load firm planned orders of plan 1 into plan 2?
Business Case:
Customer uses a separate planning for order intake. During order intake the requested due date is validated based on ASCP Gantt Chart. Bottlenecks are resolved. For make items firm discrete jobs are created, if adjusted suggested due dates are manually changed. For buy items firm planned orders are created for manually changed suggested due dates.
If the order is accepted the demand is transferred from the Order Intake MDS into the so called Operational MDS. The firm discrete job will be automatically visible in the operational ASCP Plan (after data collection/running ASCP Plan).
But how is it possible to include ONLY firm planned orders of another plan into your current plan?
PLAN1 asigned master demand schedules
- O_MDS1
- O_MDS2
PLAN2 assigned master demand schedules
- O_MDS1
- O_MDS2
- T_MDS
I want to transfer the firm planned orders from plan2 to plan1.
Thanks for all your inputs,
Catalina
Message was edited by:
user447176Since you need to run a data collection to load the new discrete job, I suggest you to add a custom step in the data collection.
This custom step will
1) select all firmed planned order in plan 2
2) put the firm planned order into a new schedule through staging tables (MST_ST_SUPPLIES) .
3) collect the data
Then run plan1 with this schedule defined as demand schedule for your new plan. -
How to view the planned orders in mass and how to delete in mass
Hi gurus,
How to view the planned orders in mass and how to delete in mass.
Regards
R.RajakarthikHi,
Use the collective display of planned orders, transaction code MD16.
You can select the data by different options and choose which ones or all that you need to delete.
Click the Delete button to trash them.
This will delete planned orders without deleting the planned independent requirements and sales orders.
Hope it helps -
MRP: how to segregate the planned orders by dependent requirements
Hello SAP Guru's,
I would like to know if this is possible to make the MRP work is this way:
- generate global planned orders (by date) for several dependent requirements, for inhouse production;
- AND generate individual planned orders for each dependent requirement, for external procurement;
For the moment, it is grouping the quantities of all the dependent requirements to generate a unique planned order by date.
But we would like to get separate planned orders for each dependent requirements that are externally procured.
Do you think it is possible to do so? and if yes, how?
Thanks in advance for your help on this subject.
Regards,
RudyIn MD04 the demand n supply that is seen is considered as plant segment. In some cases when you plan demand n supply for a given storage location separately it is called as SLoc segment, also if you're working with MRP areas then its called mrp area segment, likewise for project & sales order.
In short it is just a way MRP would do its planning. In normal cases, the demand n supply is in plant segment, so in this segment the least resolution that you can work with is a day, so all demand on a given day is clubbed together and a supply proposal is made (depending on the lot size).
If you want further split on a given day, then MRP needs some way to identify the difference & this is provided by the special stock segment such as project segment. To see how it works, if you're working with PS module, ask your PS colleague to create a demand for the material from different projects for a given day. Then in MD04 you will see each project demand show up in different segment & when you run MRP, you will see the results.
I guess more than me writing quite a lot out here, a simple test at your end should help clarify... good luck -
How to make collective purchase order from planorder generated from MRP
Hi Experts,
I have 2 queries are
1) Is there any option to create collective Purchase order or Purchase requisition from Plan order generated from MRP ?
for e.g one packaging material is use in different finish goods products when we run MRP on all finish goods its generates Plan order of FG and BOM. In packaging material it dependent of 3 to 4 FG and its generate 3 or 4 different Plan order.
It is possible to create collective PR or PO ?
2) Is there any possibility to convert Plan order onto Purchase order by vendor , material and delivery date ?
I have use ME59N and MD15 but its not useful for me.
Thanks
Farrukh khanDear farrukh,
when MRP run You should set mrp control parameter
Create Purchase requisitions :- 1
then after mrp run Purchase requisitions created.
and
we can change collective Purchase requisitions in to one Purchase order.
go to selection variant in ME21N,
then select Purchase requisitions and put all Purchase requisitions.
and adopt and create Purchase order.
but condition is it will create only same material and same vendor.
Jainashu -
MRP Planned order finish Date calculation (Planned delivery + GR Proc.time)
Dear Gurus,
Currently in our system, when MRP runs, Planned orders are created and the order finish date is calculate based on Purchasing processing time OMEW + Planned Delivery time from Material Master + GR processing time from material Master.
My business requirement is that, system has to take only Planned Delivery time + GR Processing time and exculde Purchasing PRocessing time.
I cant make it Purchasing Processing time as ZERO - because this is used for other Purchase orders and KPI will be affected for procurement department
Now we are going to Automate the Purchase orders for Materials - if outline agreement exist.
How to make system settings for a MRP run, the Planned order finish date - should consider only Planned delivery time from Material master + GR Processing Time ( it should exculed Purchasing PRocessing time). Is it posssible? if not by any user exit, ABAP coding should be done?
gurus please advice!
BADI : MD_PLDORD_CHANGE - is this can be used?
Please advice
Regards
RS
Edited by: RS on May 18, 2010 10:22 AM
Edited by: RS on May 18, 2010 10:33 AM
Edited by: RS on May 18, 2010 1:34 PMLet me check, if I can find a way to paste /afs/md04 (AFS Envirnoment) screen shot . But in the mean time following are the
details
IHPT - 12 days
GRPT - 0 days
SMK - 000 (Op Period, Float After Prod., Float Before Prod.,Release Per. - 0 days)
Thanks, -
After MRP planned orders are not getting generated?
HI,
Our bussiness is make to stock and repetetive manufacturing.
We have a prob in running MRP, i enter the demand in MD61 on day basis and after running MRP for some materials all planned orders getting generated wrt to demand but for some materials only some planned orders getting generated means it's not taking full demand ex i have material A and paln is 1000 for 10days i entered demand in MD61 for 10days 100 each and if B material is having same 1000 demand so i enter 100 each then i run MRP and the out put is im getting 10planned orders with 100 each qty for A material where as for material B im not getting full 10 orders only 2 or 3 with 100 each what could be the reason ?
Thanks
KK
Edited by: kiran kumar on Mar 23, 2010 10:19 AM
Edited by: kiran kumar on Mar 23, 2010 10:20 AMDear Kiran,
As your saying it is Make to Stock, system will consider Availble stock in Net Req. Calculation
what is startegy mainatined for A & B
if you go with Strategy 11 then system will not consider the stock & Creates the requirements
Regards
Madhu -
How to make MRP run based on Target Safety stock
Dear Experts,
For our MRP-planned materials with safety stock we would like MRP run to take into account target stock level defined for each month.
for example: we know the target stock level values will be for M1 = 1000, M2 = 0, M+3 = 5000 etc.
MRP should then propose orders to replenish up to the target stock level at the end of each month:
needs for current month = (target stock level defined for current month minus safety stock)
needs for M1 = (target stock level defined M1 minus safety stock)
needs for M2 = (target stock level defined for M2 minus safety stock)
etc
Do you know if there is any simple way to achieve this?
Thanks you!
ElynnDear Experts,
in my company, we are facing exactly the same issue, we would like the MRP to consider a target stock exaclty as described by Elynn. To be more clear, if we could reproduce the TDSS like in SNP in MRP, we'll be happy !.
We imagine already to manage the target stock level in APO DP and released into ECC6 as a different MRP element than Forecast. this target stock should not be considered as forecast neither consumed by any sales order. Only to force the MRP to generate planned orders to increase the final stock when needed. This is only an idea, we have nothing tested yet.
someone have an idea if there's a standard solution for make this ? I mean, why this fonctionality exist in SNP but not in MRP?
thanks for any help
Celia -
How to make return delivery (PGR)non valuated
Hi All
This scenerio is for return delivery
where i will be creating return order(RE) subsequently return delivery when i receive the good (PGR) back to return storage location ,the stock should not be valuated
Current movement type is 653
Kindly suggest how to make return stock non valuated
regardsDear Sugunan
Please try the movement type 651 in schedule line category DN for returns.
Please let me know the result
Regards
Deepu Pillai -
MRP Planned order generation for Order reservation excluding Dependent Requirements
In our Project we have a requirement like for FG stage & SFG1 stage are M.T.O So after sales order are punched through MD50 we have created Planned orders against sales orders,But dependent stages like SFG2 & SFG3 which are pure M.T.S so only Dependent requirements will get generated.Suppose for SFG1 i have partially converted planned order to Production order then for component SFG2 we get Partial Quantity as order reservation.Now requirement is if i run MRP for SFG2 system need to generate demand only for order reservation excluding Dependent requirements.Is there any possibility where we can generate demand only for order reservation.As system will create Planned order for SFG2=Dependent requirement + Order reservation
Hi Uli,
Suppose i have Sales order--100 kgs for FG
B.O.M levels
1.FG-----M.T.O
2.SFG1---M.T.O
3.SFG2---M.T.S
4.SFG3---M.T.S
5.ROH
So if i run MRP via MD50 system would generate planned orders for FG & SFG1 level as they are M.T.O specific
Now my requirement list would be
FG-100kg planned order
SFG1-100kg planned order
SFG2-100kg dependent requirement.
Now suppose i have partially converted SFG1 planned order to production order
SFG1--100kg planned order to 30 kg production order
Now my requirement list would be
FG-100kg planned order
SFG1-70kg planned order & 30 kg production order
SFG2-70kg dependent requirement & 30kg order reservation.
Here my requirement is if i run MRP for SFG2 in MD02 as these stage is M.T.S system should provide 30 kg planned order & if we see down the line it would be like
Now my requirement list would be
FG-100kg planned order
SFG1-70kg planned order & 30 kg production order
SFG2-30kg planned order & 70kg dependent requirement.
SFG3-30kg planned order
ROH-30kg Purchase req
Client requirement is like these.. -
How to make the ERP orders visible in the interaction history????
Hi All
I am working on CRM 7.0, I am not able to find the ERP Orders created for business partners under the interaction history assignment block. How to make it visible
Regards
Jacopo FrancoiseCheck class CL_CRM_IC_IHISTSEARCH_IMPL (the view controller's class), method SET_ALLOWED_BT_OBJECT_TYPES, you'll see these values hard-coded.
Allowed Business object types:
gc_object_type-businessactivity TO me->gt_object_type, " BUS2000126
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gc_object_type-task TO me->gt_object_type, " BUS2000125
New from CRM 7.0
gc_object_type-opportunity TO me->gt_object_type, " BUS2000111
gc_object_type-incident TO me->gt_object_type, " BUS2000223
gc_object_type-problem TO me->gt_object_type, " BUS2000224
gc_object_type-contract_sales TO me->gt_object_type, " BUS2000121
gc_object_type-contract_service TO me->gt_object_type. " BUS2000112
Rupesh -
Default PR type for MRP (planned order -- PR)
Hi Expert,
Is there any posibility to set default PR type for planned order - PR conversion from MRP?
in SAP standard, PR type is NB, we have configured specific PR type, let say PRM. The purpose is we do not need to change NB to PRM while converting the planned order into PR.
Pls help.Thanks
Rgds,Hi Gurus,
This is my first post in this forum. Have been trying to search this forum for my case all day and found some answers but when i implemented it in my SAP , the answers didn't work.
The case is:
When i try to convert Planned Order to PR through tcode MD15/MD16, the system will propose PR Document Type NB as default. In my company we don't use that NB PR type. We have another 10 customized PR Type and one of them is for Replenishment. I'd like to set this ZR09(Replenishment) PR Type as default and it's not possible to choose another PR Type.
I have read several answers and implemented them, for example:
1. OPPR with MRP Group 000, and I found no indicator except Scheduling/Doc Type. I typed ZR09 in field Doc Type SPO but in MD15/MD16 other PR Types still appear with NB as default.
2. SPRO-MM- Consumption based planning u2013Procurement Proposal u2013 Define Order Profile or SPRO-PRoduction - MRP- Procurement Proposal - Planned Order - Define order Profile, when creating new entries with Object Type Planned Order/PR still canu2019t find my customize PR Type in field Order Type. Field Order Type only consist of 2 digits order type such as NB,LA,RS,KD,KB,PE,PR,VP. No place to choose PR Type ZR09 or other customized PR Type.
Can anyone help my case?
Thanks and regards,
IC BUMA -
How to make Resource Forms fields non editable (OIM)
Hi all!
I would like to know if there's any way to make some resource fileds non editable.
I have one resource which is getting 3 fileds from the oim user profile. When i change the oim user profile, these values are updated on the resource form associated.
But i want to prevent the situation in which those fields are directly updated on the resouce form.
I now i can propagate those changes back to oim profile but it will be much appropiate for what we want if we just could prevent anyone from changing those values on the resource form.
Is it possible to make those fields non editable? How?
OIM version is 9.1.0.1.
Thanks in advance.Hi, thanks.
Finally i found this: http://kr.forums.oracle.com/forums/thread.jspa?threadID=591683
and after setting the fields to required=false, it worked without any errors ("The Resource has not been configured properly" because of the prepopulate adapters)
Bye
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