Kanban Replenishment Strategy with Reporting Points

I am trying to implement a SAP kanban system with repetitive manufacturing using reporting points. My problem is that when I change the status from empty to full I get error RM086 - GR with backflush not for reporting point logic with automatic GR option. I get this error regardless of control key (auto GR or not auto GR) setting on the routing. I reading SAP help on the subject; I see there is a page discussing replenishment strategy with reporting points which would infer that there should be a strategy with a similar name in configuration for replinishment strategies for in-house prodution. We are on ECC 6.0 and this option is not available in our system. What am I missing???

Hi,
As you are using In House production Replenishment Strategy , You must define Replenishment strategy for reporting points in Configuration as below:
SPRO->Production>KANBAN>Replenishment Strategies>Define In-house Production Strategies>Working With Reporting Points Replenishment strategy you need to define.
Then assigned this defined strategy in KANBAN Control Cycle in PKMC-->Replenishment Strategy->
Choose In-house Production Radio Button and in front of that select the above defined replenishment strategy to work with reporting points.
Hope this helps.
Regards,
Tejas

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Backflusing in REM with reporting points

Hello everybody,
I am making some tests with Backflushing in REM with optional reporting points and I have a doubt. This is the situation:
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I want to be able to make the goods receipt with reporting points, the same as the activities and the goods issues. Does anybody know if it is possible?
Thanks and regards
Laura

Hi Laura,
One question to you is when do we use this Reporting Point concept?
It is used where Production time is considerably long time and we need to monitor the inventory at certain stages.
In the routing, you have define with milestone confirmation, where ever you want to do the reporting point confirmation.
Say in a routing, you have defined 4 operations with RP. Say 0040, 0080, 0110 and final operation 0180.
You want to produce 40 quantiy.
First when you do the backflushing using MFBF, sysstem will take you to operation 0040 - first reporting point - you can confirm 40 or less than 40 quantities.
In second reporting point , you can confirm only quantity less than or equal to that confirmed in first reporting point.
You can see the stock at reporting point using same trasaction MFBF or MF25.
Hope you got it.
Regards,
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Reporting Point Backflush Error

Hi Friends,
I have a specific question. I am using a material in which Batch Mangement is active. Now when I use MF42N as collective backflush, I enter following data
Scene 1: Input Data in MF42N Screen
Plant
Posting Data & Document Date (Current Date)
Material
backflush Qty
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Scene 2: Input Data in MF42N Screen
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Posting Data & Document Date (Current Date)
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Please tell me why system is not giving error in Scene 1 where I am not entering Batch details.
Please let me know if you want any more details on this.

Dear Nilesh,
In this case I feel may be by debugging we may be able to identify why the system is allowing you to post the material along
with batch without mentioning the reporting point without error.
Logically it should look for both the objects like reporting point as well as batch number(provided if you have assigned a REM
profile with reporting point and activated the batch management for the product).Is the REM profile containing the reporting point
as mandatory or optional?
Regards
Mangalraj.S

Resetting of reporting points

Dear Gurus,
I am facing problem in resetting of reporting points .
We have created product cost collector with production version but at that time REM allowed indicator is not ticked and control key is with out milestone confirmation
Transaction are done with reporting point 10 & reporting point 20 i have checked in table S028 & CEZP,CPZP all entries are available but in Tcode MF12 all entries are not available
we iam try set reporting points in MF4R The production version is not available for this i have ticked REM allowed indicator & Mile stone confirmation in control key it shows in MF4R But both the reporting points with O quantity.
As per S028 table my quantity differs in Reporting point 10 & 20
i have backflush some qty for reporting points 10 & 20 but it consider NEW QTY for resetting OLD QTY.
we have upgrade from 4.6 to 6.0 two years back.
we are using Period end closing process now.
i want to reset alI WIP of old PCC to REL Scrap by using MF4R.
I Have RE set all PCC by MF4R but this is my old PCC it creates me problem in restting
There is any way to reduce WIP to zero in old PCC Cost collectors with out resetting reporting points
Already we run report KKAO
I have checked all below notes
SAP Note 756186 - RM402 No reporting points when creating
production version - available
MFBF: Reporting point backflush
terminates with error RM111
Any program, Any note for to reset WIP TO zero
Regards
Avinash

hi experts,
Any one can resolve my problem
please revert back for any clarification required
Regards
Avinash

Kanban replenishment with WM

I am using Kanban replenishment with strategy stock transfer from a WM managed storage location(strategy 0006).If I put the Kanban status to empty,I am able to generate Transfer requirement.I converted the TR to TO and confirmed the TO.I am able to move the stock from say storage type R01 to 150, but the stock transfer was not happening from the WM storage location to Kanban storage location.I had maintained supply area and control cycle.Also in WM -PP interface ,for Kanban WM movement type 350 was assigned to ware house and storage type.Also maintained storage location control in WM ,for the ware house and storage type(150) and kanban storage location IM movement type 311 is assigned.Combine post.changes is unchecked.What are the other settings to be made to have automatic transfer with mvt type 311 as soon as TO is confirmed?
Thanks
jay

Also you can try the following
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REM Reporting Point line item with operation number 9999

Dear guru,
I run MFBF with a REM Profile that post Automatic GR and Activities.
I have four operation in the material routing (10,20,30,40)
For the first three operations I want to confirm them with target activities
I define Third Operation with operation number 30 as "Reporting Point Operation" and
set the necessary settings for Reporting Point at Rem Profile.
After the confirmation I check MF12 (display document log information).
I see two reporting point line item : one for operation number 30 and one for operation number 9999
The system update in table AFRU only operation 30.
So I donu2019t know the activities confirmed with operation 10 and 20.
Do you help me ?
Thanks in advance.

Hi dude:
Once I had this problem, and was due to a wrong definition of the parameters used in the formula for calculating the activities in to the operations.
You can chek it in the next path:
IMG route
Production > Basic Data > Work Center > Costing > Work Center Formulas > Define formula parameters for work centers & Define formulas for work centers
Make sure that these parameters are correctly linked to the formulas.
Please, let me know if this info was useful for you.
Regards
Omar Perea

GR with backflush not for reporting point logic with autom. GR option

Dear Experts,
While doing backflashing though MFBF we are getting following error
"GR with backflush not for reporting point logic with autom. GR option"
We have maintained 5 production version for this material while calling with first production version we are getting the error.
Rate routing & BOM maintanied for the FERT material
Thanks

Did you check the BackFlash option are actuvated in the following places ?
1. In the Rate routing, the backflush indicator is set in the component assignment.-CA22
2. In the material master record, the backflush indicator has the characteristic "Always backflush".-MRP3
3. In the material master record, the backflush indicator has the characteristic "Work center decides", the indicator being set in the work center.-CR21-Basic Data View .
4.Goto-MM02-MRP4 View -Select the PV-Goto Details -Check particularly this production version REM Allowed or not
5.You should use REM-Profile -0004/0003 where RP and Auto GR with RP at last Back Flashing Activated .
6.Check Rate Routing Operation Control Key -Auto GR with indicator Confirmation required
Regards
JH
Edited by: Jiaul Haque on Jun 22, 2010 11:19 AM

Replenishment strategy in kanban

Hi,
I have created replenishment strategy for maintaining in control cycle of kanban.
1) In house production strategy
2) external procurement strategy
3) stock transfer strategy.
But while creating control cycle I couldnot view the strategy 1) and 2).
I could see only 3rd stratgy.
Pl. tell me what could be the reason.

Hi
The Problem is that the Strategy created is not allowed for storage location that is included in planning.
Error msg no PK192
Solution
Change the MRP indicator for the storage location in the material master record.
In MM02 for the material , Plant and Storage location combination select the ind 1 for SLoc MRP indicator in MRP-4 view and chk whether the newly created Strategies are appearing in PK01 or not.
Regards
Brahmaji

Someone with enough points to report a post

can someone with enough points please report this post
https://discussions.apple.com/message/16308484#16308484

David, thanks for being so vigilant, but don't worry, there are many people who read the forums and action posts, and the moderators have automated systems for detecting problem posts also. So just enjoy the forum

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Dear Experts,
We are investigating the posibilities of using kanban for in-house production. We work with production orders. I have set the test system so it works with classic Kanban and a replenishment strategy that will create PP production ordres.
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Is it possible to "assign" two KANBANS to a single replenishment element (productio order in my case)? In some cases two or more kanbans will be emptied at the same time (in the KANBAN board for instance), and this would reduce the "noise" in the system.
Somehow in the documentation "PP-KANBAN" manual, inside "KANBAN control. in-house production" some other option to reduce the amount of production orders is mentioned, but not very clearly explained how to do this.
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Hello,
Your question is not clear to give correct feedback. Do you want to wprk with multiple KANBANS with production orders?
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TAJUDDIN

PK01 Replenishment Strategy without MRP

Dear guru ,
i want to create a control cycle with a Replenishment Strategy without MRP.
The material master have MRP Type ND.
When I create a control cycle the system select strategy for kanban control with MRP.
I have verified that I must also enter storage location mrp indicator equal to 1 in order to select strategy control without MRP.
If i enter storage location mrp indicator equal to blank why the system donu2019t check only material master mrp type ?
Thanks.

Not answered.
Closed.

KANBAN External Supplier with MRP

We have a requirement to use KANBAN for external vendors and also do forecasting for same materials using MRP.
Does standard SAP support this?
We are using replenishment strategy 02 ( with SA's ) but it is not working.
Any ideas ??

Hi Prashanth,
It makes no sense to have both KANBAN and MRP for he same material in a plant. KANBAN is an alternative method to material requirements planning! That's why also SAP will not allow that.
The only exception is when the material is in-house manufactured, and you want to pass dependent requirements to it's sons in the BOM via MRP planning and explosion of BOM.
If you only need to pass to your supplier some info on future requirements, but still work operatively via KANBAN, you can try using LTP MRP for that (if planning is demand based), or just material forecast (without MRP) if planning is consumption based.
Regards,
Mario

Kanban Replenishment

Hi
I am creating the control cycle( Classic KANBAN ) with replenishment strategy External Source , I am not allowed to do.
I am checking the drop menu and error message is coming no suitable replenishment strategy found.
Please maintain the replenishment strategies in Customizing for Kanban
It is surprising because Replenishment stratigies are maintained for the plant when I check the Customizing.
Any help is appreciated.
Regards
Ankur

Hi,
It may be very very late to answer you, but it may be useful to other users.
If you selected the external source strategy in the control cycle, you need to inform in the material master, in the screen MRP 4, in the field 'SLoc MRP indicator' the value '1 - Storage location stock excluded from MRP'. Make sure to access the material informing the center and Storage location, otherwise this field will not be visible.
You do this because the kanban will act as the 'new' MRP for this material.
Regards,
Alejandra.

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0.02377
0.00106
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0.02483
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0.02548
0.00194
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0.02742
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0.02930
0.00050
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0.02980
0.00042
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0.03021
0.00114
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0.03135
0.00162
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0.03297
0.00075
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0.03372
0.00113
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0.03485
0.00080
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0.03565
0.00598
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0.04165
0.00081
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0.04245
0.00076
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0.04321
0.00086
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0.00058
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should it not be :
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thx, Bill

Kanban Replenishment Strategy with Reporting Points

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