Lion freezes after HDMI switch on Mac Mini

having two newest Models of Mac Minis, both having LCD HDMI Displays connected to them.
both running newest Software of Lion.
there is a HDMI Switch, to switch the 2nd Display on thunderbold which is a Projector  between the two Minis.
One of the Minis freezes, when the HDMI port is switched away from it, the other doesnt.
Once i unplug the HDMI cable or switch back to the Port where this "problematic" Mini is connected, the freeze is unlocked and everything works again.
This is only on "the problematic" Mini, the other works fine, even when the HDMI Port is switched away from the second (working) one it does not freeze, nor having any issues.
this is weird, how can it be, that the problem only exists on one Mini with the Same configuration, and not on the other one?
And How can i possibly solve it...

I have Mac Mini (mid 2010) hooked on to 5.1 ch speakers (Bose) and LED TV (Samsung) through AV amp (Bose LS-35), all connections using HDMI cable. The dream system autput is limited to 3.1 (no sound from LR and RR).
When I then configure my speakers through the Midi-setup utility. I can specifically trigger each speaker successfully (control sound comes with the configure speakers tool). The video is also good. The problem is that whatever movie I play and whatever software I use (DVD player or Quicktime or VLC), I hear only stereo. I also tried every possible permutation in the software settings without success.
The fact that the midi-setup (in utilities) can drive every speaker indicates that the wiring is correct and even that the AV-received transmits the macs signal properly. But somehow, the output from the mac (apart from the setup tool) fails miserably.
I looked through hundreds of forums without success. People suggest using toslink and HDMI connection, but then we need to use two remotes, etc and not sure if that will either.
Apple clearly states MacMini is capable of producing 5.1 ch sound (http://support.apple.com/kb/HT4214)
Hope to get some help and guys in Apple zero in on the issue

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