Macbook Pro (Lion 10.7.3) will not connect to Wi-Fi -- persistant 'connection time-out', and fails.

I can see this seems to be a common problem, and it is amazing that there seems to be no consensus (that I can find) on what the underlying problem is.
Here are the basics.... I have two Macbook Pro 13's... Pretty much identical setups (Lion 1.7.3 etc.).
One, works flawlessly connecting to Wi-Fi - whether that is my Airport Express, or any other open or closed networks.
The second, will continually refuse to connect -- to the Airport Express or even a wide-open 802.11b network.  It will continually pop up the "connection timeout" erorr, and refuse to connect... 
Iphones etc all connect perfectly... Even when connecting to the iPhone hotspot - the same error.
This will happed consistently, until I give up.  I can leave it for a day (use ethernet), and come back tomorrow, and voila - it will connect.  I may be able to use it for a day or several, but once it decides to 'fail', there is virtually nothing I can do to bring it back... it will continue to fail over and over again.
All updates are applied, I've cleaned out all other networks etc from the list.  Tried all civilized things that I can.
Thoughts? Anyone have any other insight?  Think this could be a hardware issue? I was thinking to yank the wi-fi module from the working notebook to the non-working one as a test...
Thanks,
Brad

Change your router channel number.  Most times this works & is all you have to do.
System Preferences>Network
Click the Assist Me button.
In the next window that pops up, click the Diagnostic button & do the necessary.
See KB Articles:  http://support.apple.com/kb/HT1401 AirPort troubleshooting guide
http://support.apple.com/kb/HT2712 Using network locations in Mac OS X
Manually provided DNS server addresses are higher priority than DHCP's
http://support.apple.com/kb/HT1714 Solutions for connecting to the Internet, setting up a small network, and troubleshooting
============================
Also, run the Airport Utility app which is located inside the Utilities folder.

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