Major Mail Service Panic after upgrade! Customer about to kill me!

Me again.
As mentioned in another thread, I had to upgrade an Xserve from 10.3.9 to 10.4.3 for a customer. When I ran the upgrade I discovered that the volume containing the mail database was damaged. I wasted a day getting the data off this onto another drive, then did the upgrade. Because the mail database had been moved and might have the odd missing file I used mailbfr -o and mailbfr -f at this point. Now, all client mail folders are back as they should be but all new mail is stuck in the queue. Outgoing mail can be sent successfully.
Now, I know an amateur like me shouldn't be messing with the config files willy-nilly to try and fix this without a clear idea of what's going on. However, given that the customer and his 20 staff are going mad waiting for their mail I tried to get it right by directly comparing their config files with the equivalents on my own 10.4.3 server which is set up more or less identically and is working.
I will get lynched if I can't make this work soon. Here's postconf -n and a snippet of the smtp log. Please someone look at this and save my life!!
mail:/var/log root# postconf -n
alias_maps = hash:/etc/aliases,hash:/var/mailman/data/aliases
always_bcc =
command_directory = /usr/sbin
config_directory = /etc/postfix
content_filter = smtp-amavis:[127.0.0.1]:10024
daemon_directory = /usr/libexec/postfix
debugpeerlevel = 2
enableserveroptions = yes
inet_interfaces = all
luser_relay = postmaster
mail_owner = postfix
mailboxsizelimit = 0
mailbox_transport = cyrus
mailq_path = /usr/bin/mailq
manpage_directory = /usr/share/man
mapsrbldomains = dun.dnsrbl.net,relays.ordb.org,bl.csma.biz,bl.spamcop.net,sbl-xbl.spamhaus.org
messagesizelimit = 0
mydestination = $myhostname,localhost.$mydomain,mail.mandm.uk.com,192.168.1.100,mandm.uk.com,re ed-munkenbeck.com,212.18.249.218,mail.reed-munkenbeck.com
mydomain = mandm.uk.com
mydomain_fallback = localhost
myhostname = mail.mandm.uk.com
mynetworks = 127.0.0.0/8
mynetworks_style = host
newaliases_path = /usr/bin/newaliases
ownerrequestspecial = no
queue_directory = /private/var/spool/postfix
readme_directory = /usr/share/doc/postfix
recipient_delimiter = +
relayhost =
sample_directory = /usr/share/doc/postfix/examples
sendmail_path = /usr/sbin/sendmail
setgid_group = postdrop
smtpdclientrestrictions = permit_mynetworks hash:/etc/postfix/smtpdreject rejectrblclient bl.csma.biz rejectrblclient dun.dnsrbl.net rejectrblclient relays.ordb.org rejectrblclient bl.spamcop.net rejectrblclient sbl-xbl.spamhaus.org permit
smtpdenforcetls = no
smtpdpw_server_securityoptions = cram-md5
smtpdrecipientrestrictions = permitsasl_authenticated,permit_mynetworks,reject_unauthdestination,permit
smtpdsasl_authenable = yes
smtpdtlsloglevel = 0
smtpduse_pwserver = yes
smtpdusetls = no
unknownlocal_recipient_rejectcode = 550
virtualmailboxdomains =
mail:/var/log root#
smtp log:
Jan 5 12:35:17 mail postfix/master[20503]: daemon started -- version 2.1.5
Jan 5 12:35:17 mail postfix/qmgr[20506]: 3C1983B7F0D82: from=<[email protected]>, size=5704, nrcpt=1 (queue active)
Jan 5 12:35:17 mail postfix/qmgr[20506]: 8C51A3B7F13CA: from=<[email protected]>, size=4047, nrcpt=1 (queue active)
Jan 5 12:35:17 mail postfix/qmgr[20506]: 91B7D3B7F13A8: from=<[email protected]>, size=2638, nrcpt=1 (queue active)
Jan 5 12:35:17 mail postfix/qmgr[20506]: CF9FB3B7F13AF: from=, size=5145, nrcpt=1 (queue active)
Jan 5 12:35:17 mail postfix/pipe[20510]: 3C1983B7F0D82: to=<[email protected]>, relay=cyrus, delay=4489, status=deferred (temporary failure. Command output: couldn't connect to lmtpd: Connection refused_ 421 4.3.0 deliver: couldn't connect to lmtpd_ )
Jan 5 12:35:17 mail postfix/pipe[20517]: 8C51A3B7F13CA: to=<[email protected]>, relay=cyrus, delay=2301, status=deferred (temporary failure. Command output: couldn't connect to lmtpd: Connection refused_ 421 4.3.0 deliver: couldn't connect to lmtpd_ )
Jan 5 12:35:17 mail postfix/pipe[20514]: CF9FB3B7F13AF: to=<[email protected]>, relay=cyrus, delay=2307, status=deferred (temporary failure. Command output: couldn't connect to lmtpd: Connection refused_ 421 4.3.0 deliver: couldn't connect to lmtpd_ )
Jan 5 12:35:17 mail postfix/pipe[20515]: 91B7D3B7F13A8: to=<[email protected]>, relay=cyrus, delay=2307, status=deferred (temporary failure. Command output: couldn't connect to lmtpd: Connection refused_ 421 4.3.0 deliver: couldn't connect to lmtpd_ )
Other symptoms since upgrade: Server Admin refuses to turn on Mailing Lists. There's one list that was in use before the upgrade. If I click 'Enable Mailing Lists' and press Save, the box goes unchecked again as soon as the screen refreshes. Mailaccess.log (as shown in SA as the IMAP log)remains empty. Like the Mailing Lists issue above, I can't change the log detail levels; they just reset to what they were before.
Anything else anyone wants to know I'll post it.
Xserve G5 2.0DP, 2Gb RAM, 10.4.3 (u/g from 10.3.9)   Mac OS X (10.4)  
G4 and Xserve   Mac OS X (10.4)  

aha. a-bloody-ha.
I'll live to fight another day. The log entries about the stage. folder got me thinking and I realised that there was something wrong with the permissions. because I'd had to 'rescue' the mail database by moving to another volume, the permissions weren't right. Now, I had run mailbfr and watched it say it was fixing the ownerships and permissions on all this; I shouldn't have taken this for granted. The stage. folder was owned by me (admin) with read-only for everyone else. I changed it (heck, I changed the whole directory tree) to read-write for everyone and instantly mail started pouring in to everyone's accounts.
Everything is now working normally. It still bothers me that the whole shebang seems so fragile - especially in so far as the Server Admin app has at best only a tenuous grasp on the config files it's supposed to be supporting. Looking back over the past two days I can see that the basic setup was right in the first place but the manual changes I've been making in the various conf and cf files were ones that SA was supposed to be able to do for me. The whole point of having Server Admin>Settings>Logging is so you can set the log level right there - not in bloody pico via the bloody command line. Sorry - I'm tired and a little punch-drunk. It also bothers me that, having learned my humble skills on AppleShare 6 (and MacDNS), we're now in a place where none of the key components of the server are actually made by Apple, documented by Apple, or properly supported by Apple. Since Mail Service isn't a closed box with 'Apple' written on it, but a collection of dozens of interconnected third-party processes working in tandem, there really ought to be a 'master document' that shows the complete flow through the system. Most of you guys are proper experts and I'm truly grateful you're there - but I'm not afraid to admit that I didn't actually know that every message had to pass though a folder called stage. on its way to delivery and it would have nice to have been able to find that information in one of Apple's manuals. If I'd known I might have looked at it sooner.
The customer in this case is a firm of architects; they're creatives; non-technical; Apple-lovers precisely because they love the ease of use, the style and the non-pointy-headed approach of Apple's kit. I'm reminded that when this customer bought this Xserve 18 months ago, I made them buy the 3 year service contract for it. But when during the initial setup NAT wouldn't work properly I called Apple for help and they told me that 'setup problems aren't covered'. Good Grief. 450 quid. And let's not forget 700 quid for the 10.4 software.
Now, having saved myself from being lynched by the customer I'm probably going to be strung up by the very people on this list that people like me have to rely on when we get into trouble.
So, to save you all the trouble - yes, I'm a rank amateur; yes, I should do more homework; yes, I promise to keep googling and searching and reading and playing with my in-house machine... I don't promise to do a course on it since 'MacOs Server Essentials' is $2,000 to start with, and I don't have that kind of money.
Think I'd better go have a lie down.

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    Here is a copy of the kernel report in Console that was generated with the last kernel panic:
    Interval Since Last Panic Report:  48228 sec
    Panics Since Last Report:          2
    Anonymous UUID:                    AA7296BA-D418-A663-F1C9-85C15E3AF31F
    Sat Sep 14 07:21:30 2013
    Panic(CPU 2): Unresponsive processor (this CPU did not acknowledge interrupts) TLB state:0x0
    RAX: 0x0000000000000000, RBX: 0xfffffeb920300044, RCX: 0xfffffed140000000, RDX: 0xfffffeb840000000
    RSP: 0xffffff8260893ce0, RBP: 0xffffff8260893cf0, RSI: 0x0000000000000000, RDI: 0x00000000e0300044
    R8:  0x0000000000000001, R9:  0x0000000000000003, R10: 0x00000000ffffffff, R11: 0xffffff8250c25047
    R12: 0x0000000000030000, R13: 0x0000000000030044, R14: 0x0000000000000000, R15: 0x00000000e0300044
    RFL: 0x0000000000000287, RIP: 0xffffff801f4afbf0, CS:  0x0000000000000008, SS:  0x0000000000000010
    Backtrace (CPU 2), Frame : Return Address
    0xffffff8256d56f50 : 0xffffff801f4bea71
    0xffffff8256d56f80 : 0xffffff801f4b7f70
    0xffffff8256d56fd0 : 0xffffff801f4cedbb
    0xffffff8260893cf0 : 0xffffff7fa11b5ca3
    0xffffff8260893d40 : 0xffffff7fa11d7ca8
    0xffffff8260893d60 : 0xffffff7fa11b4a4f
    0xffffff8260893d80 : 0xffffff7fa11c7e57
    0xffffff8260893da0 : 0xffffff7f9fa590de
    0xffffff8260893db0 : 0xffffff7f9fa565b8
    0xffffff8260893dc0 : 0xffffff7f9fa590de
    0xffffff8260893dd0 : 0xffffff7f9fa565b8
    0xffffff8260893de0 : 0xffffff7f9fa590de
    0xffffff8260893df0 : 0xffffff7f9fa565b8
    0xffffff8260893e00 : 0xffffff7f9fa590de
    0xffffff8260893e10 : 0xffffff7f9fa586fb
    0xffffff8260893e30 : 0xffffff7f9fa58c6c
    0xffffff8260893e80 : 0xffffff7f9fa51ccd
    0xffffff8260893ec0 : 0xffffff801f844ea6
    0xffffff8260893f40 : 0xffffff801f83f7a5
    0xffffff8260893f60 : 0xffffff801f43e26e
    0xffffff8260893fb0 : 0xffffff801f4b3257
          Kernel Extensions in backtrace:
             com.apple.iokit.IOPCIFamily(2.8)[2FAEA49C-EA4C-39C6-9203-FC022277A43C]@0xffffff 7f9fa4d000->0xffffff7f9fa75fff
             com.apple.driver.AppleACPIPlatform(1.8)[209B2382-A61F-344C-8BBC-26331B9BA398]@0 xffffff7fa11ae000->0xffffff7fa1207fff
                dependency: com.apple.iokit.IOACPIFamily(1.4)[A35915E8-C1B0-3C0F-81DF-5515BC9002FC]@0xfffff f7f9ff16000
                dependency: com.apple.iokit.IOPCIFamily(2.8)[2FAEA49C-EA4C-39C6-9203-FC022277A43C]@0xffffff 7f9fa4d000
    BSD process name corresponding to current thread: kernel_task
    Mac OS version:
    12F37
    Kernel version:
    Darwin Kernel Version 12.5.0: Mon Jul 29 16:33:49 PDT 2013; root:xnu-2050.48.11~1/RELEASE_X86_64
    Kernel UUID: B1B58405-A2B2-3C44-B25D-495053D52AB5
    Kernel slide:     0x000000001f200000
    Kernel text base: 0xffffff801f400000
    System model name: MacPro4,1 (Mac-F221BEC8)
    System uptime in nanoseconds: 3715027731641
    last loaded kext at 3672845027518: com.apple.driver.AppleUSBCDCECMData          4.1.23 (addr 0xffffff7fa174c000, size 28672)
    last unloaded kext at 72992330627: com.apple.driver.AppleIntel8254XEthernet          3.1.1b1 (addr 0xffffff7f9ff7c000, size 69632)
    loaded kexts:
    com.owc.driver.Accelsior          1.0 b2
    com.CalDigit.driver.CalDigitUSBxHCI          1.3.8a2
    com.apple.driver.AppleUSBCDCECMData          4.1.23
    com.apple.driver.MaxTranserSizeOverrideDriver          3.3.1
    com.apple.driver.AppleBluetoothMultitouch          75.19
    com.apple.driver.AppleHWSensor          1.9.5d0
    com.apple.filesystems.autofs          3.0
    com.apple.driver.AudioAUUC          1.60
    com.apple.driver.IOBluetoothSCOAudioDriver          4.1.7f2
    com.apple.driver.IOBluetoothA2DPAudioDriver          4.1.7f2
    com.apple.iokit.IOBluetoothSerialManager          4.1.7f2
    com.apple.driver.AGPM          100.13.12
    com.apple.driver.AppleTyMCEDriver          1.0.2d2
    com.apple.driver.AppleUSBCDCACMData          4.1.23
    com.apple.driver.AppleMikeyHIDDriver          124
    com.apple.driver.AppleUSBDisplays          357
    com.apple.driver.AppleUpstreamUserClient          3.5.12
    com.apple.driver.AppleHDA          2.4.7fc2
    com.apple.driver.AppleMCCSControl          1.1.11
    com.apple.kext.AMDFramebuffer          8.1.6
    com.apple.iokit.IOUserEthernet          1.0.0d1
    com.apple.driver.AppleMikeyDriver          2.4.7fc2
    com.apple.AMDRadeonAccelerator          1.0.8
    com.apple.iokit.BroadcomBluetoothHostControllerUSBTransport          4.1.7f2
    com.apple.Dont_Steal_Mac_OS_X          7.0.0
    com.apple.driver.AppleSMBusPCI          1.0.11d1
    com.apple.driver.AppleUSBCDC          4.1.23
    com.apple.driver.AppleLPC          1.6.3
    com.apple.driver.ACPI_SMC_PlatformPlugin          1.0.0
    com.apple.driver.Apple_iSight          4.0.1
    com.apple.driver.ApplePolicyControl          3.4.5
    com.apple.iokit.SCSITaskUserClient          3.5.6
    com.apple.AppleFSCompression.AppleFSCompressionTypeDataless          1.0.0d1
    com.apple.AppleFSCompression.AppleFSCompressionTypeZlib          1.0.0d1
    com.apple.BootCache          34
    com.apple.driver.XsanFilter          404
    com.apple.iokit.IOAHCIBlockStorage          2.3.5
    com.apple.driver.AppleUSBHub          623.4.4
    com.apple.driver.Intel82574L          2.3.0b5
    com.apple.driver.AirPort.Brcm4331          615.20.17
    com.apple.driver.AppleAHCIPort          2.6.6
    com.apple.driver.AppleUSBOHCI          621.4.0
    com.apple.driver.AppleFWOHCI          4.9.9
    com.apple.driver.AppleUSBEHCI          621.4.6
    com.apple.driver.AppleUSBUHCI          621.4.0
    com.apple.driver.AppleRTC          1.5
    com.apple.driver.AppleHPET          1.8
    com.apple.driver.AppleACPIButtons          1.8
    com.apple.driver.AppleSMBIOS          1.9
    com.apple.driver.AppleACPIEC          1.8
    com.apple.driver.AppleAPIC          1.7
    com.apple.driver.AppleIntelCPUPowerManagementClient          214.0.0
    com.apple.nke.applicationfirewall          4.0.39
    com.apple.security.quarantine          2.1
    com.apple.driver.AppleIntelCPUPowerManagement          214.0.0
    com.apple.iokit.IOSCSIBlockCommandsDevice          3.5.6
    com.apple.iokit.IOUSBMassStorageClass          3.5.2
    com.apple.driver.IOBluetoothHIDDriver          4.1.7f2
    com.apple.driver.AppleMultitouchDriver          237.4
    com.apple.kext.triggers          1.0
    com.apple.iokit.IOSerialFamily          10.0.6
    com.apple.driver.AppleUSBCDCACMControl          4.1.23
    com.apple.driver.DspFuncLib          2.4.7fc2
    com.apple.iokit.IOAudioFamily          1.9.2fc7
    com.apple.kext.OSvKernDSPLib          1.12
    com.apple.iokit.IOSurface          86.0.4
    com.apple.iokit.IOAcceleratorFamily          74.15
    com.apple.iokit.IOBluetoothHostControllerUSBTransport          4.1.7f2
    com.apple.driver.AppleSMBusController          1.0.11d1
    com.apple.iokit.IOBluetoothFamily          4.1.7f2
    com.apple.driver.AppleHDAController          2.4.7fc2
    com.apple.iokit.IOHDAFamily          2.4.7fc2
    com.apple.kext.AMD5000Controller          8.1.6
    com.apple.kext.AMDSupport          8.1.6
    com.apple.driver.AppleSMC          3.1.5d4
    com.apple.driver.IOPlatformPluginLegacy          1.0.0
    com.apple.driver.IOPlatformPluginFamily          5.4.1d11
    com.apple.iokit.IOFireWireIP          2.2.5
    com.apple.driver.AppleGraphicsControl          3.4.5
    com.apple.iokit.IONDRVSupport          2.3.7
    com.apple.iokit.IOGraphicsFamily          2.3.7
    com.apple.driver.AppleUSBHIDMouse          175.8
    com.apple.driver.AppleHIDMouse          175.8
    com.apple.driver.AppleUSBHIDKeyboard          170.2.4
    com.apple.driver.AppleHIDKeyboard          170.2.4
    com.apple.iokit.IOUSBHIDDriver          623.4.0
    com.apple.driver.AppleUSBMergeNub          621.4.6
    com.apple.driver.AppleUSBComposite          621.4.0
    com.apple.iokit.IOSCSIMultimediaCommandsDevice          3.5.6
    com.apple.iokit.IOBDStorageFamily          1.7
    com.apple.iokit.IODVDStorageFamily          1.7.1
    com.apple.iokit.IOCDStorageFamily          1.7.1
    com.apple.iokit.IOAHCISerialATAPI          2.5.5
    com.apple.iokit.IOSCSIArchitectureModelFamily          3.5.6
    com.apple.iokit.IOUSBUserClient          630.4.4
    com.apple.iokit.IO80211Family          530.5
    com.apple.iokit.IONetworkingFamily          3.0
    com.apple.iokit.IOAHCIFamily          2.5.1
    com.apple.iokit.IOFireWireFamily          4.5.5
    com.apple.iokit.IOUSBFamily          630.4.5
    com.apple.driver.AppleEFINVRAM          2.0
    com.apple.driver.AppleEFIRuntime          2.0
    com.apple.iokit.IOHIDFamily          1.8.1
    com.apple.iokit.IOSMBusFamily          1.1
    com.apple.security.sandbox          220.3
    com.apple.kext.AppleMatch          1.0.0d1
    com.apple.security.TMSafetyNet          7
    com.apple.driver.DiskImages          345
    com.apple.iokit.IOStorageFamily          1.8
    com.apple.driver.AppleKeyStore          28.21
    com.apple.driver.AppleACPIPlatform          1.8
    com.apple.iokit.IOPCIFamily          2.8
    com.apple.iokit.IOACPIFamily          1.4
    com.apple.kec.corecrypto          1.0
    panic(cpu 10 caller 0xffffff801f49e54b): "TLB invalidation IPI timeout: " "CPU(s) failed to respond to interrupts, unresponsive CPU bitmap: 0x4, NMIPI acks: orig: 0x0, now: 0x1"@/SourceCache/xnu/xnu-2050.48.11/osfmk/x86_64/pmap.c:2343
    Backtrace (CPU 10), Frame : Return Address
    0xffffff82608bad10 : 0xffffff801f41d636
    0xffffff82608bad80 : 0xffffff801f49e54b
    0xffffff82608bae00 : 0xffffff801f4a2d60
    0xffffff82608baec0 : 0xffffff801f4a3595
    0xffffff82608baf10 : 0xffffff801f46722c
    0xffffff82608bb000 : 0xffffff801f46b100
    0xffffff82608bb030 : 0xffffff801f465bff
    0xffffff82608bb060 : 0xffffff801f42486e
    0xffffff82608bb080 : 0xffffff801f82b53d
    0xffffff82608bb0a0 : 0xffffff7f9f9f9e9d
    0xffffff82608bb0d0 : 0xffffff7f9f9fc557
    0xffffff82608bb120 : 0xffffff7f9f9fa052
    0xffffff82608bb160 : 0xffffff7f9f9fab16
    0xffffff82608bb320 : 0xffffff7f9f9f590f
    0xffffff82608bb4d0 : 0xffffff801f892284
    0xffffff82608bb520 : 0xffffff801f4e01c7
    0xffffff82608bbd80 : 0xffffff801f4e0e1c
    0xffffff82608bbf50 : 0xffffff801f7e97ba
    0xffffff82608bbfb0 : 0xffffff801f4cf453
          Kernel Extensions in backtrace:
             com.apple.security.sandbox(220.3)[B66761E0-9412-3C2E-AA8F-17D15E7A3E3D]@0xfffff f7f9f9f3000->0xffffff7f9fa03fff
                dependency: com.apple.kext.AppleMatch(1.0.0d1)[327C619E-5CC2-311F-8B0C-F9D508BFD5B0]@0xffff ff7f9f9ef000
    BSD process name corresponding to current thread: mdworker
    System Profile:
    Model: MacPro4,1, BootROM MP41.0081.B07, 8 processors, Quad-Core Intel Xeon, 2.66 GHz, 20 GB, SMC 1.39f5
    Graphics: ATI Radeon HD 5770, ATI Radeon HD 5770, PCIe, 1024 MB
    Memory Module: DIMM 1, 4 GB, DDR3 ECC, 1066 MHz, 0x85F7, 0x463732353155363746393333334700000000
    Memory Module: DIMM 2, 4 GB, DDR3 ECC, 1066 MHz, 0x85F7, 0x463732353155363746393333334700000000
    Memory Module: DIMM 3, 2 GB, DDR3 ECC, 1066 MHz, 0x802C, 0x31384A53463235363732415A2D3147314431
    Memory Module: DIMM 4, 2 GB, DDR3 ECC, 1066 MHz, 0x802C, 0x31384A53463235363732415A2D3147314431
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