Make to order /make to stock

hi
plz. tell me the detail process flow of both the scenarios i.e. make to order and make to stock with TCODES.

Hi
The difference between MTO and MTS is
MTO--> Make to Order Production is the process where the prodcution order is triggered from a Sales Order. Ex: The Prod process will start only after receiving the sales order from the customer. In this case the product could be customer specific only (Variant)
MTS--> MTS scenario can be accomplished by the following settings
Need to use strategy group 20 in material master MRP view-Stretgy group 20 is assigned to strategy 20
Strategy 20 is assigned to Requirement type KE (Individual customer requirement)
Requirement type KE is assigned to requirement class 040 (Indiv.cust.w/o cons.)
Requirement class has all the parameters where we can define Prodcution order type that will be used to create th prod order. The above link needs to be established.
Also the MTS can be achieved using Sales Order schedule line catagory which will be assigned to Requirement type/class. Item category is assigned to Reqtype/class and the Item category is maintained in the material master.
You can use any of the baove config settings.
For MTO --> you just need to have all PP cycle settings in place nothing special needed as it is a plain PP cycle.
Please let me know if you need any more specifics or have any perticular questions.
SAP online documentation has also all the details that you need
Thanks
Deepak

Similar Messages

Make to order / Make to Stock / Make to production. Scenarion.

Hello..
Please explain Make to order / Make to Stock / Make to production. Scenarion in details with examples.
David.

Dear David
Make-to-order production is a process in which a product is individually manufactured for a particular customer. In contrast to mass production for an unspecified market where a material is manufactured many times, in make-to-order production a material is created only once though the same or a similar production process might be repeated at a later time.
You can use make-to-order production:
For branches of industry or products where a small quantity of products with a large number of different characteristics are manufactured
When a product has to be assembled particularly for a sales order
Choose a make-to-stock strategy, if:
The materials are not segregated. In other words, they are not assigned to specific sales orders.
Costs need to be tracked at material level, and not at sales order level.
You should always use make-to-stock production if you produce stock independently of orders because you want to provide your customers immediately with goods from that stock later on. You might even want to produce goods without having sales orders, if you expect that there might be customer demand in the future. This means that make-to-stock strategies can support a very close customer-vendor relationship because your objective here is to provide your customers with goods from your stock as quickly as possible. Returns that have passed quality inspection and other unexpected goods receipts can be used for other sales orders.
This does not mean that you have unreasonably high stock levels. You can avoid them by doing one of the following:
Create a production plan in advance (in Demand Management) to plan your stock.
If you make use of this option, you may also want to decide whether sales orders exceeding your plan are to affect production or not.
Receive sales orders relatively early on (using scheduling agreements, for example).
thanks
G. Lakshmipathi

Make to order, Make to stock, COGI

Hi Gurus,
Could you please forward me some good study material & interview questions for make to order, make to stock and transaction COGI.
Email id: [email protected]
Reward points for sure..
Thanks and regards,
Sheeni.

Hi
This should cover everything
http://help.sap.com/printdocu/core/Print46c/en/data/pdf/MYSAP/SR_PP.pdf

User Steps for Make to Order & Make to Stock

Hi Sapians,
Please guide me as to the users steps to be done in product costing for make to order & make to stock.
Regards,
Viki
Moderator: Please, read the rules of SDN before posting. You can search for Wiki material or explore help.sap.com for basic process description

Hi there,
Make to order is when you manufacture or procure the material only upon order. Stocks are not maintained for those items in the storage loc. As & when the order comes, a production run is triggered through MRP. After the production, stock is posted as reserved sales order stock. Stock is then made available to fulfill the delivery.
Other items are make to stock. Usually for fast moving or consumer goods, stocks are always mainatined in the plant storage loc. As & when the order comes, availability check is done. If stock is available to meet the delivery date, delivery is proceesed or a confirmed delievry date is proposed basing on the replenishment lead time in availability check.
Regards,
Sivanand

Make to order ,sales from stock

Hi,
What are the important differences between make to order and sales from stock? with respect to availability, scheduling and customer stock
Thanks

Hi there,
Make to order is when you manufacture or procure the material only upon order. Stocks are not maintained for those items in the storage loc. As & when the order comes, a production run is triggered through MRP. After the production, stock is posted as reserved sales order stock. Stock is then made available to fulfill the delivery.
Other items are make to stock. Usually for fast moving or consumer goods, stocks are always mainatined in the plant storage loc. As & when the order comes, availability check is done. If stock is available to meet the delivery date, delivery is proceesed or a confirmed delievry date is proposed basing on the replenishment lead time in availability check.
Regards,
Sivanand

Make to Order & Make to Stock - Hybrid strategy

Dear colleagues, Have any of you set up a mixed manufacturing strategy where the top level in Bills of Materials is driven by 'Make to Order' with hard pegging between sales orders and production orders, and as you down in the bills of material, we want to promote more of a Make to stock philosophy where there is no hard pegging between sales orders and production orders. Our structure is a multi level ( 5 levels) BOM with the intermediates being assemblies or subassemblies.
Have you come across this type of situation in your experience ? If yes, what approach / strategies have you adopted before? What are the unique settings that you may have used to drive the above strategy?
Regards,
Pavan

Rajesh, Thanks for sharing your thoughts. I appreciate it.
Here are a couple of other questions.
Do you have situations, where the top level MTO may be driving MTO at assembly level, which is driving a MTS at sub assembly level?
Any thoughts on how you have enforced the pegging with sales orders at BOM levels below the FGs will be helpful.
regards,
Pavan

Explanation on use of Strategies for Make to Order/ Make to stock scenario

Hi Gurus,
I have a scenario. In the BOM, the final Finished Product was to be made for make to order. There are two semi finished material below that. One I want to use it for make to stock and another for make to order. There is one more raw material at the bottom level which I want for make to stock. So I want to know what are the strategies I can use in the material master at all the levels for this scenario. Can anyone explain how can I do it in SAP?
Regards,
Brijesh

Dear Brijesh,
This indicator will determine the component how it should get produced either individually or collectively
Example
Fert 1 - strategy 20, requirement for this fert Via sales order is 10
Fert 2 - strategy 40 requirement for this fert Via sales order/demand management is 10
ROH is used in both Ferts and mainatined in BOM and also set to indicator 2 ( Colletive ) in MMR
ROH requiement for fert 1 -1 ( BOM )
ROH requiement for fert 2 -1 ( BOM )
after MRP system will create only 1 PR for total qty 20
If ROH is set to 1 ( individually ) then
after MRP system will create 2 PR's as 10 each
Hope it answers your query
Regards
Madhu

Make to order, no safety stock.

Dear All,
I have 1 finish good X, made from materials X and Y. I set safety stock for X and Y.
When I make A to stock, I need safety stock of X, Y; I create demand and run MPS, MPR -> ok.
But when I make A to order, don't need safety stock of X, Y. How to do that ?
ngocvt.

Ngoc,
Well, I am confused.
I have 1 finish good X, made from materials X and Y.
Recursive Bill of materials? Or maybe you mean your finished good is 'A'?
When I make A to stock, I need safety stock of X, Y
OK, put safety stock into the Material Masters of x & y.
But when I make A to order, don't need safety stock of X, Y.
First, tell me how are you making A as MTS one day and MTO the next?
Safety stock is not dependent upon the source of the demand, it is generally used to ensure a higher level of availability of components to meet business requirements during unexpected events (such as a demand generated by an unexpectedly large sales order, or a production failure of X or y). Generally, if you need safety stock for X and Y, the need doesn't go away just because you have one parent that is MTO and another that is MTS. You either need safety stock to meet unexpected events, or you don't.
Best Regards,
DB49

Subcontracting availibility check on make to order stock

Dear All,
I have a material let's say 'X' which with a BOM/routing which includes a subcontracting step of material "Y" which is a also a make to stock item. When I create a sales order for material X and run a Plannings run I first produce material Y. Because it's a make to order item the stock it will be customer specific stock. The next step is to send material Y away to the subcontrator, in order to complete material X. However when a create a subcontracting PO and wants to delivery it via transaction ME2O I get the error message that there is no stock available. The reason for this is that teh availibilty check doesn't check the Make to order stock quantities.
I have treid several option but i am Not able to let sap to check the make to order stock when creating a subcontracting delivery. What I am missing or is this not supported by standard SAP?
Thanks in advance.

Dear All,
Thanks for your replies but it doesn't solve my problem because when creating a delivery SAP still uses the normal availability check (B) and not the client specific availability check (BE).
Just for the clarification the underlying material is a client specific item (with special stock indicator E) that needs to be send to the subcontractor. However the administrative stock of this material is stored as client specific and won't be picked up when we make a subcontracting delivery because the standard process use availability check B instead of BE.
Like I mentioned maybe it is not foreseen in the standard functionality.

Make to stock, make to order, COGI

Hi Gurus,
Could you please forward me some good study material & interview questions for make to order, make to stock and transaction COGI.
Email id: [email protected]
Reward points for sure..
Thanks and regards,
Sheeni.

Hi,
for Make to order
refer the following link..
http://www50.sap.com/businessmaps/092BF1DFEEB2456DADD0DD0284EBE8A2.htm
For Make to Stock..
http://www50.sap.com/businessmaps/309E4889C5104F7D9FF587469EF5FF5D.htm
Transaction COGI.
Re: COGI transaction
Thanks

Make to order VS make to stock

Dear Guru's
could anybody tell me the major difference between MAKE TO ORDER & MAKE TO STOCK scenario.
kindly tell me configuration settings also.
Thank you.
suribabu

In a Make to order scenario, You will start manufacturing the product after you get a order from Customer.
In a make to stock scenario, you will maintain on hand stock to meet customer needs.
Thank you
Kris

Make to Order Inventory migration

Hi MM gurus,
Would request for some suggestions on cutover migration of inventory involved from one SAP system to other SAP system.
Particularly for a Make to Order scenario where stock after production is linked to a specific Sales Order. What should be preferable hierarchy of migration? Are sales Orders required before migrating SO linked sales stocks. Is their some better way of doing it.
Request for some helpful inks to inventory migration best practices.
- Ashish

The approach in Cutover Strategy always Includes creation of Open Orders be it Purchase orders, Sales Orders, Project, Production Order etc.
Since the Inventory is Sales Order Stock, hence you should first get the open sales orders created in the new system then you can use 561E for initial entry of Sales Order Stock

How to make Open Sales Orders consider unallocated stocks in MRP run

Dear Experts,
      Maerial BOM   MATERIAL TYPE    STRATEGY GROUP        PLANNING STRATEGY      DESCRIPTION
                                                                                Req-DM      Req-CU
3.    TF180TK               fert                           20                                                       KE             make-to-order
2.    TH300TK               halb                          20                                                       KE             make-to-order
1.    TA300TK               roh                           10                                  LSF              KSL           make-to-stock
As listed above material in line no.1 is required to produce 2 and
                                                       2 is required to produce 3.
I have open open sales orders for material TF180TK(fert).
What settings do I need to effect, to make the System consider Stocks & Open Purchase Orders for material TA300TK (roh) which are not allocated to these Sales Orders , when MRP run is carried out at plant level using MD01?
Regards

Dear Bisolaaina,
I Think by mistake this duplicate thread might have been created so pls close it
Regards
Madhu

Make To Order - Commitment qty is 0 even if material on stock

Folks,
We are using Make to order with strategy group 82 (Assembly processing) requirement type is KMFA and class is 201. The availability check in material master is set to '02' individual requirements.
The KMAT has about 100 components. Of 100 components about 10 are set to 'KP' - no check. the rest are set to '02' - individual requirements in the MRP3 view.
On creating the sales order,the components with no availability check have the right committed qty whereas the rest shows 0 .(Eventhough there are enough stock) and are shown as missing parts. (the commitment date deaults to 12/31/9999)
I tried using Movement type 412 E to post the components in to sales order stock. It worked. But there are 100s of components and 100s of orders. We cannot afford to issue the components manually for each and every order.
Is there any way we could achieve this at one step? (like either posting to the order or reservation?) Am I missing something in the set up?
Helpful answers will be rewarded.

MRP 4 view "2" was missing in individual/Collective reqmts.

You cannot make an assignment to make-to-order stock - Message no. CO684

Hi,
During conversion of planned order to production order in variant configuration scenario I am getting following error message....
You cannot make an assignment to make-to-order stock
Message no. CO684
Diagnosis
The component cannot be allocated to an individual stock because make-to-order production and engineer-to-order production cannot be executed with this order.
A possible cause is that you are trying to create an order with reference to a sales-order/project, where an account assignment to a sales order/project is not allowed in the settlement profile that is assigned to the chosen order type. This is inconsistent.
System response
The following responses are possible:
Order processing is canceled.
The system resets the special stock indicator back to the original value.
Procedure
Choose another order type.
Any ideas or suggestions to correct this issue..
Pavan

Hi Pavan,
This is one of the most common problem comes during MTO execution.And the real problem is massage no itself because you will get the same massage no. for many reason and that's it becomes more difficult to find out root cause.
Check below threads and settings,
- Order type for MTO is not maintain in Production scheduling Profile.Go OPKP or CORY and maintain Order type for MTO to it.
- [Thread 1|Error Message while cretaing a Process Order;
- [Thread 2|Error in Variant Configuration CO684;
- [Thread 3|error information when covert plan order to production order;
- [Thread 4|You cannot make an assignment to make-to-order stock;
Regards,
Dhaval

Make to order /make to stock

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