Making a Cut Line, around a vector image.

The job: I have thousands of little vector images i need to put a cutline around.
The solution: I have a little program that will record my mouse and keyboard strokes, repeat said recording as many times as i tell it to, so i can easily automate all the work i have to do.
The problem: I need to find a way (preferably using illustrator only) to more reliably put a cutline around a vector image. Now I know of a few ways to do this, but so far none work across the board on all vector images.
For example: I've tried making a copy of the vector image layer (theres only one layer on all these files) selecting the copy layer, then hitting the Unite button on the Pathfinder window. On most vectors this joins all the segments into one solid object that i can then put just a stroke on and voila, i have a cutline to rename CutContour and I'm good to go. But on some there are stray lines even after hitting the Unite button (i assume just left over from the original artist) and unfortunately cleaning up stray points doesn't clean it up since there short lil trash line segments left over, not just points.
Normally if it were just a few images i would go in and delete them by hand, but i can't do that if I'm automating this. I could maybe rasterize it and get it to work, but i need to keep it a vector to blow up huge later.
There has to be some way after selecting everything on one layer, to then tell illustrator to make that selection one solid object,.. outlined, no lines or shapes inside, filled one solid color, regardless of what it has selected.
Anyone know how to do this?

maryjanejungle wrote:
Thanks for taking the time to illustrate that for me, good to know,.. doesn't seem to work with the dino image though, when you offset the line, it just blows up the little stray line segments too, then when you click Unite there still there. Nothing we're doing is actually looking for the outer most edge,.. or if this were photoshop i could fill in an area with a color,.. if it could some how do that, just fill the area solid and treat it as one shape on one layer.
If you expand the appearance and turn it into a Live Paint Group you can color the stray paths so to speak with a stroke of none.
But this might work as well
Copy the art and paste behind
Use the Unite filter in the pathfinder
give the stroke the color of black
then go to Effect>Path>Offset Path
this might work, I did not try this on the dragon and i am afraid I trashed it yu will have to repost the file as it is not available on that download a page.
If yo still have extra paths showing in the toes of the dragon then expand the art turn it into a live paint group with the option to paint strokes and with the Live paint brush stroke it with a color of either none or white.
The Live Paint Bucket becomes a brush when hovered over a stroke is strokes are check as an option for painting.

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    Murray --- ICQ 71997575
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    Murray --- ICQ 71997575
    Adobe Community Expert
    (If you *MUST* email me, don't LAUGH when you do so!)
    ==================
    http://www.projectseven.com/go
    - DW FAQs, Tutorials & Resources
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    ==================
    "Damaeus" <[email protected]> wrote in
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