Material master doubt

Hi all,
I am very much confused in what to fill in few fields of material master.
Please let me know in case of ROH, HALB and FERT material masters, what to fill in :
1._In house production days_?(My doubt here is in house production days will be suppose 2 days for 2 quantities and 1 day for 1 quantity.So do i need to give 1 day or 2 days for in house production days?
Next doubt: If my in house production days are 2 hours for 1 quantity( for example I am in HALB or FERT material master), how will i put 2 hours? that field only takes in terms of days! I cant put decimals.Do i need to go to in work scheduling view and at bottom I need to give base quantity as 48 if I have given 2hours in inhouse production days??
2.setup, teardown, processing, and interoperation times, base quantity in work scheduling view
My doubt here is for HALB and FERT anyhow I am giving time in routings, why to give it here also? more over base quantity is given with what reference? is it like setup, teardown, processing, and interoperation times are given total for base quantity 20 quantity( for example)?
3.Replenishment lead time: what data to give here? what will happen if I do not give anything? what will happen if I have given GR processing and planned delivery time also and the addition of these two is not equal to replenishment lead time?(is it related to replenishment lead time in any way??
Please reply in all 3 cases: ROH, HALB, FERT
I am into implementation and my client is asking me daily and I am very much confused.
Regards,
Mohammad Arif.

Hi,
Setup, inter opn, teardown
Yes the base qty specified here should be the common base qty for all the above
The Lead time data maintained in Material master is considered if you choose "Basic scheduling" in scheduling field during MRP run (check MD02)
If you choose " Lead time scheduling" in that field then the data in routing is considered
In house prodn time:
In-house production time is independent of the order quantity.
The system requires the in-house production time to determine the planned dates for planned orders in materials planning (If you choose basic scheduling).
If you want it to be on basis of lot size... then specify you enter the setup, teardown, processing, and interoperation times. If you maintain these values, the system determines the in-house production time on the basis of lot size.
Total Replenishment lead time
Total replenishment lead time (in workdays)
The total replenishment lead time is the time needed before the product is completely available again, that is, after all BOM levels have been procured or produced. It is not calculated by the system, but defined in this field as the total of the in-house production time(s) and/or the planned delivery time(s) of the longest production path.
This time is necessary if, for materials produced in-house, the replenishment lead time is to be taken into consideration in the availability check.
In an availability check where the system takes the replenishment lead time into consideration, it only checks whether there are sufficient incoming quantities and stocks available to cover the requirements within the replenishment lead time. Outside the replenishment lead time,the system assumes that the material is available in sufficient quantity.
Therefore, in this situation, it is usually necessary to depict the product's total replenishment lead time with all BOM levels as the replenishment lead time.
Use
The following options exist for materials produced in-house if the replenishment lead time is included in the availability check:
The Total replenishment lead time field is maintained.
In this case, the time maintained in this field is used for the availability check.
The Total replenishment lead time field is not maintained.
In this case, the system reads the in-house production time and, if available, the goods receipt processing time, and interprets the total of these two times as the replenishment lead time for the availability check.
Note
There is no point in maintaining the Total replenishment lead time field for materials procured externally. In external procurement, the system adds the processing time from purchasing, the planned delivery time, and the goods receipt processing time and uses this total as the replenishment lead time for an availability check with replenishment lead time.
Regards,
Ashok

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