Material Pull List
Hi All,
Can anyone explain me what exactly mean Material Pull List?. What is the use of this list and what T-Code do we use to see the Material Pull List.
Thanks in advance
T.Code - MF60
Purpose
The pull list controls the in-house flow of material for supplying production with materials. The system assumes that the components required for production have already been produced in-house or procured externally and are now available to be transferred from main stores to the production storage location.
The pull list checks the stock situation at the production storage location and calculates the quantities of missing parts. Replenishment elements are created for these missing parts. Components are staged using stock transfer reservations.
Integration
The pull list is an integral part of repetitive manufacturing and shop floor control.
The basis of replenishment planning is MRP - the component requirements are calculated in the MRP run. The system takes requirements from run schedule quantities and manual reservations into account.
Prerequisites
The pull list is to be used in the scenario, where components are stored in Central stores & are then transferred to shop storage location for production. If the components are stored & consumed from same shop storage location only, then pull list is not applicable.
Constraints
It is not the primary task of the pull list to determine the location of the required components.
The pull list is primarily responsible for planning material staging (calculating missing parts and initiating replenishment) by creating stock transfer reservations in the form of replenishment elements. The actual staging is carried out by Central stores person.
Similar Messages
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MF60 (Material staging) - Display different requirement dates in pull list
Hi
I've got the following problem.
If I choose a couple of process orders, the pull list of the material staging, summarize the quantitys and shows only just one requirement date. Instead I need the different orders and the different requirement dates to be shown for the consumption of components in the pull list.
Anybody know how to configure the pull list to show this scenario?
Thanks a lot.
Francisco O.Hi,
When you make a pull list , the system will create reservations
for the components that comes from all the open orders collectively.
The reqmts date will be the earliest one.
Now you have to click the Blue lens in which the system will
show the reqmts of components arising from various orders separately and each orders reqmts date will be shown individually.
Regards,
nandha -
Material Staging through Pull List(MF60)
Hi Gurus,
1.My senario is Repetitive
2.main Store:X,Production Store:Y
3.Stock is available to Main Store
4.material is being staged at Sorage Loc level
5.Selection is through Planned Order(RSQ)
6.Pull list is configured in IMG
But I am not getting the materials to be staged. Pl guide me ,if I am missing any setting?
regards
ReshmiDear Reshmi,
After entering all details in MF60, go to Global settings
Here Just check the tick marks & make as you required
More over is stock is alredy exixts in Issue storage location then you cannot get in MF60
After making required ticks in Global settings you can get
Also check in OSPP whether Movement type 311 is defined or not
Regards
Madhu -
Pull List (Material Staging)
Hi All,
I am facing a problem with Pull List - Trigger Replenishment.
I am into REM Mfg and i'm trying to do Matl Stgng against planned order. ( i have selected stk trnsfr resvn in Global settings). But after i entr planned ordr no and selection period n execute , the next screen is displayed without any details.
N sometimes i get an error message in the 1st screen " No Orders Found"...
Please guide me to correct above problems and also brief me abt matl stgng against planned order and with "Entry with Bom explosion".
with regards,
LNHi.
Please ensure the following settings at Initial screen of pull list,
Staging Type: "stor.loc.leve "selected
Selection periods for req: Finish date of Planned order. Global settings:-> Dialog control->
create Rep.propsal= Automatic
Stage rep .propasal= Automatic,
Assign the Planned order number .
Along with standard settings of pull list, if u do above settings, and access with Planned order number, system will give missing part overview and replenishment proposal .
Assign replenishment storage location from which stock should be transfered to prod storage location and execute.
Pradeep
Edited by: Pradeep Kumar on May 8, 2008 3:59 PM -
How to use the Pull List in Discrete Scenario?
Hi Gurus,
I am using pull list MF60 in REM.
How to use the Pull List for creating material reservations in Discrete Scenario also?
Anyone used this Pull list in discrete, pl share.
How is helpful in discrete scenario?
SriniHello,
You can use Pull list for st.location transfers, if you are into WM managed then this pull list used a lot.
You can use the pulllist to the max. extent. But with IM managed plant the use is limited and this is used only for storage location transfers.
Issue cannot be done for Production orders. You can bring the materials to the req. storage locations and after that you have issue in the order or manually for the order.
Regards,
Manick. -
Pull list with 2 step transfer
dear SAPper,
We use pull list in the stock transfer,because the distance of staging area and raw material sloc is quite far (different block building) we must use two step movement type for transfer (303)
The inventory will post the reservation from pull list with mvt 303 into good in transit from raw material (1010) to 1020(staging area)
But some case is when the production order quantity increases and the production people create again pull list.
here is the problem :
the good is still in good intransit for staging area, pull list still create the whole quantity without consider that there is good in transit in staging area
the pull list should only create the remaining increases because some is already availablt in good in transit
is there any idea for the solution?
best regards,
freddy hano solution
-
Stock transfer using PICK LIST / PULL LIST
Hi Friend,
We have two storage locations in the plant say 1000 - Main store which is ware house managed and 2000 - Production storage location.
The goods issue needs to be done from production storage location 2000. How to transfer the material from 1000 - Main store which is ware house managed to 2000 - Production storage location using PICK LIST / PULL LIST concept.
Kindly give the solution.
Regards,
Narendra BoraHello Madhu,
If you can suggest me as well. I am moving the goods to production storage location from raw material storage lcoation,
While executing the MF60 it creates the reservation and display log
RMPU stock transfer reservations 00000412 22.03.2010 created successfully
But does not move the goods using 311 movement type and stock is still in the raw material storage location.
2ndly in MMBE, if i found the stock in Produciton location, it shows me
Reserved 20.000
GR blocked stock 20.000
Rcpt reservation 20.000
If you can enlighten me in this area please, Would it move the stock or I need to make some other steps also.
Regards,
JPS -
Hi,
My business process is make to stock - Discrete
I would like to post the material through Material list and pick list.I created Poduction order for FG.
but when i use to transfer the material through pull list (MF60), the componets are not appearing in the pull list.
I checked config. for material staging, it is assigned to plant correctly and material is non back flush, stock is available
What could be the issue Can you please clarrify.
Regards
KarthikDear
Please check the folliwing for this :
1.Did you extended the storage location(S) for those materials in Production order in MMSC if the material is
present in more than one ?? Issue Storage Location in MRP2 or in Production Version ??
2.Did you remove the mark under global settings not to include all requirements ,if you
are going to pull the materials for individual production order ??
3.Did you enter the requirement date ??
4.In Production Order /Process Order tab , componenet , do not mark Backflashing , Movement Allowed
5.Check the total selection in Global Setting -General setup and Dialogue Control
6.Check If your material is in Production Stoarege loacation where as you may be entering Raw material storage location ??
Regards
JH -
MF60 - Pull list - TR to TO conversion fails if no inv. to pick from.
In MF60 pull list, the user is shown the requirement quantity and the component inventory in the PSA. They then set the quantities they want to be delivered and save, creating a Transfer request (TR). The TR is then converted to a Transfer Order (TO). The problem arises if there isn't sufficient inventory to pick from. The TR hangs and TO conversion fails. The user doesn't get their material and doesn't know there is a problem.
Is there a way to show IM inventory level in the Pull list selection screen in addition to the PSA inventory? I know it can be done 1 material at a time, but my users are pulling dozens of materials per pull list.
Can the pull list be modified to skip the TR and directly create a TO (I have immediate TO creation in the user global settings already) AND give the user an insufficient inventory error?
Is there a different way to solve this problem?Hi John,
In MF60 you can see the req. date, net. req. qty, available stock & missing qty, does this not meet your need?
Regards,
Vivek -
Hi,
please suggest me what to do bit confused after going through the threads.
My scenario is like this:-
I HAVE TO TRANSFER OR ISSUE THE GOODS FOR PRODUCTION FROM THERE RESPECTIVE STORAGE LOC
I am working on REM make to stock scenario.
There is one FG and two SFG all together I am getting three planned order to execute on three different Production line (WC)
There are some SFG (halb) which is produced in one production line and used in another production line.
I am able to transfer the Raw material from main storage loc to Shop floor storage loc through PULL LIST and PICK LIST.
My problem starts when I try to transfer the SFG (halb) material to the other production line for production through PULL LIST.Here the issue storage loc and replenishment storage loc becomes same and system does not allow to proceed if the storage loc is same
I have three storage loc 1. A - for main store (RAW MATERIAL) 2. B - Shop floor storage loc (for production )3. C - for FG
My question is whether I am doing the right thing using PULL LIST and PICK LIST in this scenario.
if yes than how to do SFG transfer through PULL LIST and PICK LIST.
Is there any other way do the transfer I mean by MB1B manually.
Please revert back for more information
Regards
KumarDear Kumar,
1.If my understanding is correct then pull list - MF60 is used to stage the materials as per the planned order quantity or as per
the BOM explosion(for the production quantity).
2.The system displays the required and the missing quantity for staging the components from one storage location to
production storage location.
3.If the main(issuing) and the production storage location is the same means then why do you expect to do a material staging
for the components?
check and revert back.
Regards
Mangalraj.S -
Hi
I have REM scenario
Iam not able to see any material in Pull list.
I have dispatched planned orders, i can see issue storage location in planned order.Dear Mayuresh,
1.Ensure the config setting in OSPP is configured for performing the same and Are those Planned orders with order type PE
(Run Schedule Header Quantity)?If so is it having proper BOM components assigned in the planned order?
2.After going to MF60 enter the check box for storage location type, plant,remove the date from
selection period for requirements and under global settings include all the check boxes except for
Include all requirements.
3.Check what's the stock of the components in the required production storage location before executing MF60.If sufficient
stock for the components is already at the production storage location means,then you may not get any materials list for staging.
Regards
Mangalraj.S -
Dear all
1.Can any one explain the difference between Pick list(CO27) and Pull list(MF60) with a simple example.In which scenario we go for this pick and pull list
2.What is Production storage location for components and finished product.How it is different from genereal storage locationHi,
PIck List:
Pick List is a document by which you carry out Goods Issue for the required materials from Storage location by Production order wise , material wise etc.By pick list you generate reservation for the particular materials and then issue them against that reservation for shop floor manufacturing.
You can print the list, assemble the requested materials from the storage location accordingly, and post the goods issue via the pick list.
Pull List
Purpose
The pull list controls the in-house flow of material for supplying production with materials. The system assumes that the components required for production have already been produced in-house or procured externally and are now available to be transferred from their current storage location or bin to the production storage location.
The pull list checks the stock situation at the production storage location and calculates the quantities of missing parts. Replenishment elements can be created for these missing parts. Components can be staged via direct stock transfer or using stock transfer reservations. Replenishment can also be triggered by setting a kanban to u2018emptyu2019 or creating transfer requirements in Warehouse Management.
Integration
The pull list is an integral part of repetitive manufacturing and shop floor control.
The basis of replenishment planning is MRP - the component requirements are calculated in the MRP run. The system takes requirements from run schedule quantities, production order reservations and manual reservations into account.
Depending on the environment, replenishment can consist either of direct stock transfer, stock transfer reservations, kanbans or transfer requirements, which are then processed in the appropriate module.
Features
You can access the pull list by material to be produced (that is, by assembly), by component, production line or MRP controller, amongst others.
The pull list calculates the missing parts by checking which requirements fall within a certain period of time, which stocks are available in the production storage location, and which replenishment quantities have already been initiated via the pull list.
You can also use the pull list to create replenishment elements for the missing parts. The system first creates a replenishment proposal for the missing parts. The system can post this proposal as a replenishment element (stock transfer reservation, kanban or WM), or carry out a direct stock transfer.
Constraints
It is not the primary task of the pull list to determine the location of the required components. The only exception is in the direct stock transfer procedure where you have to enter a replenishment storage location or the system has to determine a replenishment storage location via stock determination.
The pull list is primarily responsible for planning material staging (calculating missing parts and initiating replenishment) by creating a work list in the form of replenishment elements. The actual staging is carried out by a warehouse clerk, for example, and is supported by transactions which are carried out subsequently, based on the replenishment elements.
Issue Storage Location
In the case of a material produced in-house, this is the key of the storage location that is copied to the planned order, production order, or run schedule quantity.
If the material is a component, it is the issuing storage location to which a backflush is posted.
If the material is produced, it is the receiving storage location to which the receipt of the material is posted.
Procedure
You specify the receiving storage location for repetitive manufacturing in the production version for the material master record.
Hope this helps.
Edited by: surendra patil on Dec 29, 2008 1:22 PM -
Dear experts,
I'm using transaction MF60 in order to transfer the materials form main st loc to the production str loc according to the production orders. I have two problems.
1) I want to create reservation in MF60 and make the goods movements in MF65. But when I create replenisment elements and save it directly make the goods movement in MF60.
2) If there is stock transferred for a previous production order, i cannot see the material in MF60 because there is stock for another production order. But I want to take pull list for each order seperatelyDear experts,
I have solved the first problem by using global settings in MF60.
But I have not find a solution for the available stock which is transferred with another production order pull list. Please help. -
REM pull list storage location
hai gurus,
i have one issue in rem pull list storage location.
1) Fert = product A and ROH = product B
2) storage location in MRP 2 view for fert = 1000 and ROH production storage location is 1000 and external
storage location is 2000.
3) after procuring ROH from outside and doing MIGO the material is in 2000 storage location .
4) While doing MF60 i had given rep storage location as 2000, but when viewed the stock status under
MMBE the stock is lying only in 2000 storage location area ,it is not posted to 1000 area.
How to do the posting , as when i done MF60 i got the msg as - posting made sucessfully.
with regards,
sekar chandas there is no answers , i am closing this
thread.
regards,
sekar chand -
Hi friends,
i have three stroage locations for one plant. while creating the pull list for material and plant ,if stock is not available one storage location system automaticaaly searc and select the stroage location which has raw materail.how is it possible? is there any standard settings or any programme? plz help me out
Thanks
VenkatHi
Actually system will check the Prod storage location that mentioned in the Material master or in the BOM for the final products.
As you said , system will not consider more than one storage location as the production location for the production unit.
Idonot pull list will consier more than one stor location.
check and come back
regards
Thanks
V Bakyaraj
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