Material Staging for Production Order

Hi,
I am doing Material Staging against production Order using T Code MF60. We don't have WM setup in the enterprise structure so the Staging is done via IM Mvmt. Type 311. My problem is that the material document created using MF60 does not have a reference of Production order or vise versa. Can anyone suggest a configuration or a user exit that can be used to make a reference link between the Production Order and the Staging Document?
Thanks
Arvind

Hi!,
Though whatever you are asking for is not possible with standard SAP but you can try this work around solution:
Click on replenishment element.
Now in MF60 Menu > View > Table column > Select " All Column" (after clicking ).
Now system will show some open fields (like Goods recipient, unloading point etc) on replen. element.
There in one of the field like unloading point (which you are not using elsewhere) you can enter the production order number so when you stage the same that order number will be saved in that document and you can get it from RESB table against the reservation number.
To automate the same you can use some enhancement with above logic.
I hope this helps in resolving your problem.
regards,
Uday
Edited by: Uday Parchure on Jul 29, 2009 12:50 PM

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WM Material Staging for Production Order

Hi,
In the process order txn Cor3, Go to > List > WM pick list> the initial screen is Display WM Material Staging for Production Order. In the All parts tab, could you please help me on how to be able to populate the fields in the BSI, Category and Storage Bin. Your help is greatly appreciated.
Thanks

Dear Ellen,
If you set the cursor on 'BSI' field and push F1 you'll get an explanation about the meaning of each category.
'"<i>1" pick list item
This materials are picked according to the required quantity specified in the production order.
'2': Crate or kanban parts
These materials are always removed from the warehouse in full cases. These can be ordered, for example, as soon as a case of needed parts is emptied in production.
'3': Release order parts
Release order parts are scheduled individually and the quantities are supplied manually to replenishment storage bins based on the requirements of production orders and the stock levels in the scheduled production supply areas.
"0" not relevant to WM-PP
These materials are not relevant for WM production supply and cannot be requested using the WM system.</i>'
For instance:
You can set raw materials / SFG as pick parts if warehouse workers have to collect those parts from high racks (from different places) and they have to provide an exact qty for the PrdOrd.
We use '4' (manual staging) for huge alu rolls that are near the machine and WH workers have nothing to do with it - the operators, who deal with the machine, have to put the new rolls on it.
When we issue the PrdOrd the requirements of this material won't appear in LB10 since WH has nothing to do with them.
'Storage bin' filed will contain a value automatically, if your settings are proper.
E.g. you have to define the default 'stock removal' & 'stock placement' storage type on WM view of material master.
Additionally you have to define control cycles for materials you use for your production. (LPK1)
The control cycle says from which storage type & bin you want to consume the components.
BR
Csaba

Best practice - material staging for production order

Hi Experts,
could any of You pls, support me with some hints of best practice how to handle material staging WM-PP interface in a certain case?
Up till now we had a system, where production had no separate location in IM, but one location existed including raw material wh and production. In the same time in WM we had separate storage types for production and raw materials u2013 hence we did material staging transferring goods only inside one IM location between different WM storage types. The material staging should be done based on separate prd. orders.
Now this need to be changed and separate location need to be handled in IM for production u2013 which means the staging should be done between different IM locations and WM administration also need to be handled.
Up till now we used LP10 for staging, then LB13 for TO creation etc. We can keep going like that, but if do so, there is another step required in IM u2013 movement 311, where material numbers and qty need to be added manually to finish the whole procedure. I would like to avoid this u2013 which makes the administrational procedure quite long.
I have been checking the following possibilities:
1.     Set released order parts-staging at control cycle and use MF60 for staging u2013 but I can not select requirements based on pro ordders here (only able to find demand if component including into selection)
2.     Two step transfer 313/315 u2013 but this not a supported procedure u2013 313 TI /TO / 315
3.     Try to find solution how to create 311 movement based on TO or based on WM stock at certain storage type / dynamic bin.
I have failed.
So, could any of You pls, support me with some useful ideas, how to handle material staging where 311 included and definetly the last step of procedure, but administrator does not need to enter items manually one by one in MIGO.
All answers will be appreciated

Hi,
Storage location control should be able to take care of your problem.
If you want to stage the material to a different IM location then the WM location then make the following settings
If location xxxx is your WM location and location yyyy is your Production location.
You have defined Production storage type ZZZ for production storage location YYYY and have maintained the supply area for the same
In WM configuration - For interfaces - IM interface-Control of Assignment "Plant / Stor.Loc. - Whse Number"
Assign location XXXX as the Standard Location. Maintain entry donot copy sloc in TR for location YYYY
In WM configuration - For interfaces - IM interface- Storage Location control for WH
This entry ensures that there will be a WM tarnsfer Posting between your WM and Production storage Location automatically when you confirm your TO. You can have this done via a btach job also if you want cumulative posting. (schedule job RLLQ0100)

Material staging for production orders- NO TR

Dear Experts,
I have created a Planned Order for which Component materials are to be supllied.
I am not able to see the Transfer request for the same.
Kindly help.
Please also let me know if there are any configurations for this?
regards,
Shetty

Any suggestions pls?

Automate WM material staging for release order parts.

Hi all,
We use LP12 for monitoring WM Material Staging of Release Order parts.Is there a way to automate the process of WM Material Staging for Release Order parts?
Is there is any Standard SAP Program which can be run in the background or user exit to achieve this?
Pl suggest
Regards
SB

Hi Arunachalam,
You can configure WM staging settings in Production Scheduling Profile (OPKP)
You need to update WM Request field and the available options are:
     No creation of transfer requirements on order release
X   Only creation of transfer requirements on release
1   Transfer requirement and transfer order on release
Hope this will solve your problem.
Please check and Revert.
Regards
Suri

Material staging for process order

Dear All,
Can we use material staging for process orders.
If possible pls brief the procedure.
Subbu.

Using warehouse management /WM) :
- Create a control cycle for the component, using LPK1. Here you define if the supply will be specific for the order (when weighing takes place in the warehouse) or for released orders (normallu full packages of components and weighing is done at plant level). Reference to a supply area.
- The resource used in the operation has a reference to the supply area.
- Components have material master views in WM for the selected storage type
Then, when releasing the orders run LP10 - LP12 to generate the Transfer requirements for the raw materials. These TR will be converted to Transfer Orders and Confirmed, so the stock will be moved to your supply area.
Using Inventory Management, none of the above is required. You can use MF60 to move materials from General Storage Location to Shop Floor SLoc.
Regards

Material Staging for manufactoring order

Dear experts,
I have following scenario:
The Source - Storage and the Production Supply Area are assigned to the same Storage Location.
When performing material staging for an manufacturing order, how can I AVOID that the stoch in the PSA will be considered as availible stock?
Thank you very much in advance.
BR
Denis

Dear Freddy,
It is the standard SAP behaviour,if already reservation exists for the same material and same storage location the system will
not propose anything to stage,instead I would suggest you to mention some other differents torage location for the second
production order for the same component and then check what is the result in MF60.
Either you clear the existing stock transfer reservation or else meniton a different storage location for the second order and
check.
Check and revert back with your findings.
Regards
Mangalraj.S

Material issued for Production order

Hello Friends,
Is there a report in SAP that gives the quantity of material with drawn for a production order.
Eg: When run by a part number ...report should give the production order number and the quantity withdrawn.
COOIS when ran by component number gives the lit of all components in the production order.

Hi,
As for standard transactions:
You can use report COOIS that was mentioned by you - within the report you can filter the part number. MB51 is also goods for reporting, but you have to filter for PrdOrd no. within the report...
Or you can customize those transactions putting the necessary selection fields or write an own query.
Regards,
Csaba

Material Staging for Production

Hi,
When WM is implemented, is it really necessary to use Production supply area and Control Cycle? or only Interim storage area 100 is sufficient? We are not using any KANBAN features,,
Regards
Shrinivas

When WM is implemented, is it really necessary to use Production supply area and Control Cycle? or only Interim storage area 100 is sufficient? We are not using any KANBAN features,,
1.
If you use WM/PP interface, you use interim storage type 100 for material staging. In this case production supply area is a must.
In this scenario you move the pick parts to the interim storage type (100) by processing the TR that is created at the time of PrdOrd release (e.g.).
Please notice that no IM movement is posted at that time. When you get the parts in interim storage type you post IM-mvt 261 and consume the components (so, first WM movements and after that comes IM movmement). Storage type 100 behaves like an interim storage type.
2.
If you don't use WM/PP interface you use interim storage type 914. First you post IM-mvt 261 and after that processing the TR (that is created as a consequence of IM booking) you will get the TO and move the parts from normal storage type to 914.
So, in this case WM movements come after IM movement.
Regards,
Csaba

Assignment Profit Center to Plant on material master for Production Order

Hi Experts
Can you help me !
Now I'm trying to lock a profit center to the plant.I've tried searching on the standard menu and customizing but do not get it ?
How to assignment profit center to plant or plant to profit center.
Regards
Dodo M

Hello Dodo,
1.
You can make an assigment between the profit center and the plant in Customizing (SPRO) in two steps (through the company code), under the following menu path:
Step 1:
Enterprise Structure
Assignment
Financial Accounting
Assign Profit Center to Company Code
Step 2:
Enterprise Structure
Assignment
Logistics - General
Assign plant to company code
So, first you assign the profit center to the company code, then you assign the plant to the company code.
2.
Or you can use the Enhancement MGA00001 for implementing your own check in function module EXIT_SAPLMGMU_001.
You can also check the following help to understand the relationships in details:
Controlling (CO) - SAP Library
http://help.sap.com/saphelp_erp60_sp/helpdata/en/02/30793485231774e10000009b38f83b/frameset.htm
Best Regards,
Dora

PP-MM issue in material reservation for production order.

Dear Friend,
I am in confusion that this is PP issue or MM issue.
If any issue if any one knows please provide me solution.
I run report -MO24- missing part info system.
System givening me material and requirement date and requirement quantity.
If stock is availble then it is comming in commited quantity. Thats is agreed.
But My problem is that that committed quantity is repeated daily though stock is not available in system. Why this is happening???
Regards,
Mahesh.

First, there no such transaction as MO24!
And secod, please try to clarify your question; what do you mean that committed quantity is there every day without stock?

Material Staging for Pick part from MF60

Hi,
I would like to do material staging for a Pick part from MF60.
During staging I get the error as
WM material staging for production order reservation not possible
Message no. RMPU311
Kindly can you tell me how is it possible to perform tthis action using MF60.
Using LP10 I am able to perform this staging for pick part. But Business requires to perform if from MF60.
Thank You

HI,
It is possible to do staging for pick parts using MF60.
I am setting up this for a plant, and the existing plants are able to do staging with MF60 for Pick Parts.
Do you know the configuration that are required for doing staging using Pull List..

Cost center for Production Order

Hi all,
We are now not able to get a report of Material consumption cost, Cost center wise. It is Because cost center is not linked to Production order or not linked to material issued to production order. Can we get the cost of material cosumption for production order cost center wise. Please give us a solution.
With Regards,
R.Mahendiran.

Hi,
Prod order is linked with controlling, for the direct costs like material cost linked with accounting view, costing view and secondary costs are linked with costing tab in work center and inturn workcenter is assigned to cost center, and for the prod order controlling part you will be assigned to the costing variant in transaction OPL8, if you remove this you can't get any reports.
To understand the difference
201 - Goods issue against cost center. Means you create reservation through MB21 and do posting of cost directly at cost center.
261 - Goods issue to Production order. Means you create a reservation through Production order and do posting of cost to Production order. When cost settlement of production order is done cost from production order will get transfered to cost center mentioned in settlement rule of production order.
Hope this clarifies your doubt.

WM staging for Prod Order

Hi,
Gurus,
Can any1 explain me how to do WM staging for Production order?
From , Co02 menu, I selected WM staging fro Menu List. After that I gave quantity for BOm matrerial. is it the correct way?

Denish,
You would need WM relevant components in production order inorder to get this activated. It will work if WM is active for the component materials.
Hope this helps give you an insight.
Thanks,
Ram

Expired stock being picked for production order staging.

Hi all,
While picklists are being generated for production order staging, materials that are past their expiry date are being selected and allowed to be picked and confirmed. Is there a way that such expired materials can be excluded from picking?
Many thanks in advance.
Kevin.

Hi,
As mentione dby Philippe, You can make use of batch search strategy to avoid picking of expired batches be it for production or Customer delivery.
You can use LS51 transaction to setup batch search strategy WM01 (at Warehouse level) or WM02 (Warehouse / movement type). Hope you maintain classification data for your materials (023 batch class) where you maintain expiry duration and productioninformation etc. In LS51, select the appropriate batch class and maintain batch parameters as released and sort the strategy by Shelf life expiration date.
Storage type startegy search (T334T) has to be maintained accordingly.
If this helps you kindly reward your points.
thanks and regards
Varadharajan

Material Staging for Production Order

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