Material Staging

Hi Experts,
I'm not getting the components while doing pull list for a production order.
In my scenario i allocated the components to the last operation in routing. Customer wants to do the backflush at last operation only.
If i'm not allocating the components to the last operation, then in the pull list the components shortage it is showing.
How to get the list of components shortage while doing pull list, if i maintained component allocation to the last operation in routing.
Please help me.
Naren

Hi,
Anybody help me plz?
Naren

Similar Messages

Material Staging time in Schedule Lines (Shipping Tab) of Sales order

Hi Gurus,
I would like to know how the time is arrived at, in the Schedule line of a sales order.
I have maintained the Working times in the Factory Calendar. via Route Dependent with Pick Pack time as 3 Hrs 30 Min.
and working time in Shipping point is from 08:00 to 20:00 hours.
When i create a sales order now, i could see that material staging time is determined.
But now i would like to know, what time should be determined here.
Thanks in Advance,
Regards,
Vasim.

Hi,'
The following link
http://help.sap.com/saphelp_scm70/helpdata/EN/3a/92e217b3f54a5eae7a4ac8a99e5e87/frameset.htm
details on material staging in GATP.
Regards,
Mrinal

Material staging indicator not populating in prod order WM pick list item

Hello,
I have an issue with material staging in an prod order
1) PP-WM interface is activated
2) Control cycle for material is created
3) Production storage location is created for material
4) storage type is 100 for production
5) There is one discontinued material and also the follow up material
6) stock of discontinued material is zero and requirement are passed to follow up material
When we confirm the order the stagging indicator for both follow up material as well as discontinued material automatically populates zero (Non relevence to pick list items) where as it should be one (1 - for pick list items).
One more issue user has manually inserted discontinued material as well as follow up material in production order change mode.
In the BOM of a main material both discontinued as well as follow up material is there with some quantity as a component.
For the same work center, control cycle , production storage location the indicator is populating.
These two material (discontinued as well as follow up) are appearing twice in the WM pick list screen where first two line items are OK and populating indicator "1". But in line item last and second last indicator is not there.
My question is why the stagging indicator is not automatically populating in the production order WM pick list screen in front of components.

Unfortunately, WM material staging via production orders is not possible
from the pull list. Please see the long text of message RMPU 311
(WM material staging for production order reservation not possible):
"You cannot carry out a WM material provision for pick parts from
production order reservations in the pull list". The reasons for this
are cleary explained in the SAP on-line documentation via the
following path :
Logistics -> Logistics Execution -> Warehouse Management Guide ->
Goods Issue -> Goods Issue for Production Supply ->
Material Staging for Repetitive Manufacturing
See the following under the Selection heading :
The choice of the selection type influences which types of WM material
staging are supported in the pull list. However, the pick parts can be
staged via RS headers/planned orders but not with the current BOM
explosion. The release order parts, on the other hand, can also be
staged if the current BOM is used for calculating the dependent
requirements.
WM material staging via production orders is not possible from the pull
list.
I think you may try in CO02 or COR2 for production order or process order.

Best practice - material staging for production order

Hi Experts,
could any of You pls, support me with some hints of best practice how to handle material staging WM-PP interface in a certain case?
Up till now we had a system, where production had no separate location in IM, but one location existed including raw material wh and production. In the same time in WM we had separate storage types for production and raw materials u2013 hence we did material staging transferring goods only inside one IM location between different WM storage types. The material staging should be done based on separate prd. orders.
Now this need to be changed and separate location need to be handled in IM for production u2013 which means the staging should be done between different IM locations and WM administration also need to be handled.
Up till now we used LP10 for staging, then LB13 for TO creation etc. We can keep going like that, but if do so, there is another step required in IM u2013 movement 311, where material numbers and qty need to be added manually to finish the whole procedure. I would like to avoid this u2013 which makes the administrational procedure quite long.
I have been checking the following possibilities:
1.     Set released order parts-staging at control cycle and use MF60 for staging u2013 but I can not select requirements based on pro ordders here (only able to find demand if component including into selection)
2.     Two step transfer 313/315 u2013 but this not a supported procedure u2013 313 TI /TO / 315
3.     Try to find solution how to create 311 movement based on TO or based on WM stock at certain storage type / dynamic bin.
I have failed.
So, could any of You pls, support me with some useful ideas, how to handle material staging where 311 included and definetly the last step of procedure, but administrator does not need to enter items manually one by one in MIGO.
All answers will be appreciated

Hi,
Storage location control should be able to take care of your problem.
If you want to stage the material to a different IM location then the WM location then make the following settings
If location xxxx is your WM location and location yyyy is your Production location.
You have defined Production storage type ZZZ for production storage location YYYY and have maintained the supply area for the same
In WM configuration - For interfaces - IM interface-Control of Assignment "Plant / Stor.Loc. - Whse Number"
Assign location XXXX as the Standard Location. Maintain entry donot copy sloc in TR for location YYYY
In WM configuration - For interfaces - IM interface- Storage Location control for WH
This entry ensures that there will be a WM tarnsfer Posting between your WM and Production storage Location automatically when you confirm your TO. You can have this done via a btach job also if you want cumulative posting. (schedule job RLLQ0100)

How to manually change the material staging date

Hi All,
Please help me to manually change the material staging date in MF60?....
Problem iam facing is planned order created for 30.06.2011, but when i do staging today it is not staging due to period for july not openned...
so I manually planned to change the material staging date in MF60...
Please help me on this...
Thanks,
Manikandan.P

Hi
Please find the code below for changoing the status in the delivery and the standard program for updating the status RVDELSTA
SELECT SINGLE * from vbfa where VBTYP_N = 'U' and vbelv = ' '.
if sy-subrc = 0.
UPDATE vbfa SET PLMIN = ' ' where vbelv = ' ' and vbtyp_n = 'U'.
endif.
please go through the bote 445763 if the problem is in inter company billing proforma
Regards
Damu

Material Staging/Availability Date not possible to change

Hello,
If I create a sales order with a configurable material and I got subitems related to the main material, into the "Procurement" tab I cannot modify manually the field Material Staging/Availability Date (VBEP-MBDAT) for the subitems.
I only can change the date related to main item.
Do you have any suggestions why I cannot change those dates?
Thanks
M.

Hello,
I checked it and it is not set ("Do not form delivery groups") ... and it should be ok, isn't it?
if I add manually the same sub item with the same item category, than I can modify the Material Staging/Availability Date ... but this is not what we want do.

WM- Material staging between two warehouses

Hi all.
My question is: is it possible to make material staging when warehouse in production order is different from raw material warehouse and raw material warehouse is managed by WM in two steps? I mean, confirming when it has been picked from origin warehouse and when it has arrved destination warehouse.
We need to transfer components from 0001-WM (raw material) warehouse into 0007 (production) and it is necessary to do it in two steps because most of the materials wait in a intermediate area. I thought in creating deliveries to use two-step picking but I don´t want to use purchase order (I am not sure if this flow is possible without pruchase order).
Is there any other choices to handle this process?
Many thanks in advance and best regards.

1 - Why the R/3 divided the material staging into two tab portions?
The first part obviously is for materials staged via pick parts. The second is a comprehensive list of materials that have to be staged from the warehouse irrespective of the type of staging.
2 - Can I use the LP10 and LP12 to manually perform material staging instead of directly via CO02 menu route?
You can use LP10 for staging pick part relevant materials. Typically, WM staging is triggered automatically however, you can manually stage either via CO02 or LP10. Note that LP12 is used for release order parts and it'd require the relevant control cycles that have 'release order part' indicator.
3 - Since our setup is using WMPP delivery, will LP10 and LP12 create delivery order as my understand is that LP10 and LP12 will create TR.
Since your staging set up is set via deliveries, LP10 will trigger the same.

Multiple posting of Components in MF60 Material Staging

Dear friends
Greetings.
Issue : Multiple posting of Components in MF60
Scenario:REM Make to stock
We are using MF60 Transaction code for Issuing (Material staging) materials against planned order.
User selects the components and qty to be staged and posting happens after pressing save button.
Material issued to the production location by 911 movement
After staging we found that in some of the material documents qty posted is several times in the excess of the
enterd qty. ie , Multiple postings for same material
Ex : Material document reads as below
Sl no         Material      Qty
1              102020      10
2              104255      10
3              102020      10
4              104255      10
5              102020      10
6              104255      10
7              102020      10
8              104255      10
Enhancements :we are using Packet size data for tiny componet issue (ie, To issue more than the requirement quantity)
Is there any enhancements to restrict the material postings in case of multiple lines (excess material issue)
Regards
Jan

Hi,
When you make a pull list , the system will create reservations
for the components that comes from all the open orders collectively.
The reqmts date will be the earliest one.
Now you have to click the Blue lens in which the system will
show the reqmts of components arising from various orders separately and each orders reqmts date will be shown individually.
Regards,
nandha

Material staging during Process Order..TR issue

Hello,
For creating a TO I am going to transaction LB13 for a Process Order but I am not able to see the TR.
When I went in the Process Order and manually clicked WM staging I found that there is an error as mentioned below. The problem is it is an issue for only some Process Order as most of the other Process Orders are getting the WM staging(TR created automatically) and I can see in the LB13.
Can you tell me based on the error what the issue would be.
Is it something to do with the config in Production Scheduler Profile for TR creation?
No picking request was generated for operation 0020 due to incompleteness
Message no. LP133
Diagnosis
The pick requirement created for the pick parts ( material staging indicator "1") is incomplete. Errors occurred while the system was staging goods for WM. Therefore, the system could not convert all the relevant components into pick requirements. For this reason, no pick requests were created since material staging of only part of the components would cause problems in production.
Let me know ASAP
Thanks
SAP Fans...

Hi,
For the operation 0020 check what is the resource used. Now check what is the supply area you have maintained for that resource or in material master.
use transaction LPK3 and check out the control cycle set-up. the staging indicator should be 1.
Also check the component screen of the process order and make sure the storage location is the same that is used in production supply area.
Also make sure the material has been correctly assigned to that operation for which you are getting issue.
Once you do these changes....you might have to create a new order to test this.
Try and revert back.
Swapnil

Material Staging against planned order

Hi Gurus,
We are using mf60 material staging issue material to production storage location against planned order.
If we select particular planned order to issue the material through MF60 material staging which is issuing correctly. But when if we select other planned order to issue material and for common material system considering the stock laying at production location and netting off further not showing for staging which is incorrect the material which is already issued is reserved for some other planned order.
please advice..
Regards
cs

Hi,
In planned order bom, materials are under dependent requirement, and not in reservation.
Unless you convert it to production order, the dependent requirement will not be converted to reservation.
I think its okay,
If you have any special stock indicator for this then it will not consider the stock,
Regards
Raghu

Material staging in production with IM and WM storage locations

Hello,
I have the following situation at hand in a Client.
They use Process Orders and want to do material staging of the components.
The Production Supply área is an IM managed storage location but the storage location of the components is WM managed.
The staging should take place as pick parts (control cycle) transfering the components from the WM storage location to the IM production Storage location.
Im not sure we need to use Deliveries instead of Transfer Requirements.
Is this escenario posible and if so, how to configure it.
Thanks for any reply.
Aart

Aart,
For Transfer requirement creation for production order components WM staging please follow below steps.
1.Activate PP interface in Warehouse number control for PP interface in Logistic execution.
2.You need to assign WM replenishment movement type 319 against the production supply storage type.
3.In production scheduling profile all necessary WM TR/TO configuration to be done based on your requirement.
4.Create PSA in PK05.
5.Create Control cycle in LPK1.
6.Assign the PSA to production work centers.
With above settings once production order is released TR gets created which could be converted to TO manually or automatically for further process.
Br
KK

Material Staging for Pick part from MF60

Hi,
I would like to do material staging for a Pick part from MF60.
During staging I get the error as
WM material staging for production order reservation not possible
Message no. RMPU311
Kindly can you tell me how is it possible to perform tthis action using MF60.
Using LP10 I am able to perform this staging for pick part. But Business requires to perform if from MF60.
Thank You

HI,
It is possible to do staging for pick parts using MF60.
I am setting up this for a plant, and the existing plants are able to do staging with MF60 for Pick Parts.
Do you know the configuration that are required for doing staging using Pull List..

Automate WM material staging for release order parts.

Hi all,
We use LP12 for monitoring WM Material Staging of Release Order parts.Is there a way to automate the process of WM Material Staging for Release Order parts?
Is there is any Standard SAP Program which can be run in the background or user exit to achieve this?
Pl suggest
Regards
SB

Hi Arunachalam,
You can configure WM staging settings in Production Scheduling Profile (OPKP)
You need to update WM Request field and the available options are:
     No creation of transfer requirements on order release
X   Only creation of transfer requirements on release
1   Transfer requirement and transfer order on release
Hope this will solve your problem.
Please check and Revert.
Regards
Suri

Material staging for process order

Dear All,
Can we use material staging for process orders.
If possible pls brief the procedure.
Subbu.

Using warehouse management /WM) :
- Create a control cycle for the component, using LPK1. Here you define if the supply will be specific for the order (when weighing takes place in the warehouse) or for released orders (normallu full packages of components and weighing is done at plant level). Reference to a supply area.
- The resource used in the operation has a reference to the supply area.
- Components have material master views in WM for the selected storage type
Then, when releasing the orders run LP10 - LP12 to generate the Transfer requirements for the raw materials. These TR will be converted to Transfer Orders and Confirmed, so the stock will be moved to your supply area.
Using Inventory Management, none of the above is required. You can use MF60 to move materials from General Storage Location to Shop Floor SLoc.
Regards

Material Staging for manufactoring order

Dear experts,
I have following scenario:
The Source - Storage and the Production Supply Area are assigned to the same Storage Location.
When performing material staging for an manufacturing order, how can I AVOID that the stoch in the PSA will be considered as availible stock?
Thank you very much in advance.
BR
Denis

Dear Freddy,
It is the standard SAP behaviour,if already reservation exists for the same material and same storage location the system will
not propose anything to stage,instead I would suggest you to mention some other differents torage location for the second
production order for the same component and then check what is the result in MF60.
Either you clear the existing stock transfer reservation or else meniton a different storage location for the second order and
check.
Check and revert back with your findings.
Regards
Mangalraj.S

Material Staging for Production

Hi,
When WM is implemented, is it really necessary to use Production supply area and Control Cycle? or only Interim storage area 100 is sufficient? We are not using any KANBAN features,,
Regards
Shrinivas

When WM is implemented, is it really necessary to use Production supply area and Control Cycle? or only Interim storage area 100 is sufficient? We are not using any KANBAN features,,
1.
If you use WM/PP interface, you use interim storage type 100 for material staging. In this case production supply area is a must.
In this scenario you move the pick parts to the interim storage type (100) by processing the TR that is created at the time of PrdOrd release (e.g.).
Please notice that no IM movement is posted at that time. When you get the parts in interim storage type you post IM-mvt 261 and consume the components (so, first WM movements and after that comes IM movmement). Storage type 100 behaves like an interim storage type.
2.
If you don't use WM/PP interface you use interim storage type 914. First you post IM-mvt 261 and after that processing the TR (that is created as a consequence of IM booking) you will get the TO and move the parts from normal storage type to 914.
So, in this case WM movements come after IM movement.
Regards,
Csaba

Material Staging

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