Materials Required Planning
Hi all,
I have already maintained MRP field and forecast field for materials. Pls can anyone tell me the steps to perform MRP activities on the material.. The MRP type i use is forecast-based planning .
Dear ,
I am doing this Forcast Base Planning in our busniess .
Few Question : Are you keeping all the material which will be FBP in one MRP Controller or one MRP Area or One Storage Location ? How are you planning to Excute MRP in MD01?
Here what we did is I have create scope of planning where I include different storage location ,plant , MRP area so that various material can be planned through MRP.In your case u can run MRP on plant /sl/mrp area based on requirement in MD01.But not all the material will be under FBP.In this case I have created an User Exit in MD01 where it will plan only those Material which are having MRP Type-Fore Cast Base MRP irrespective of MRP Controller ,SL ,MRP Area ,Plant
How to execute Forecast :-
1.If you are looking for Individual Forecast for any material , u have to go though MM02 , select the Forcasting View hit on the Execute Forecast and save.It will based on the Consumption Histroy , Forecasting Model , Smmothing factor , Initialization Factors, Period forecast .It will calcualte the forcasting for the stipulated period and safety stock will be calculated based on service level percenrage in MRP3 view .In case of total forecast , you can do it through MP38 :
1.Enter Plant Code
2.Copy the material which one u want to execute forcast in case if you want to shorten ur time .
3.Period Indicator -M
4.Forecast Execution : A
3.Tick on the SAVE/Log Record and execute .
It will show you how many materials forcasted with quanty , safety stock and forcast realted parametrs in each n every material .How many are failed due to no cunsumption valus with red alarm.
2.Copy Forcast to Planning Table : MD70 .Enter Plant , Material ,Period To/From for copying the monthly forecast ,Requirement Type : VFB -check in your case , Version :00 .Give a Requirement plan Number .Tick on Req active ,History ,No Data Base Change , Detail List .Finally execute .
3.check the same in MD62 -Change Planning Table with that Req Plan Number not by material /product group.
4.Run MRP on MD01 based on your requirement as I have shared with u above.
Regards
JH
After that
Similar Messages
-
How to Run MRP with requirement Plan Number
Dear all,
I am working for the process of MRP Run .But customer requirement is that "To Run the MRP with requirement Plan Number"
If you are aware of this scenario ,please provide the solution.
Thanksin AdvanceGo to MD61
Select the Radio Button Rqt Plan Number
Write the plan number eg. "test1"
now you get the next screen
Here you can enter the materials like
first line Testmat1 -qty 100 150 ....
2nd line Testmat2 -qty 150 100
like that
So the difference between MD61 with Material and Rqt Plan number is
Material means we give requirement for only one material
But for Requirment plan number , w.r.t one Rqt Plan number we can maintain requirement for multiple material
same material with same period we can maintain requitement for Different Requirement Plan number
This is reducing effort of client of data entry and for different sales Regions for the same material through "Rqt Plan No" they can differentiate the rqt
MRP run run it for PLANT or multiple plant with Scope of Planning
thanks
Pl award points if useful
K.Prabakaran -
PR with reference to requirement plan
Hi Friends,
I have created two requirement plan in MD61 for five finished products. After MRP run i get PR for respective raw materials. I want to see that which PO is created for which requirement plan. If it is possible to do goods receipt with reference to respective requirement plan?
How can i find it?
Edited by: kiran ghule on Mar 24, 2009 4:31 PMHi Kiran,
You can get reference to PR in PO, but not Requirement plan in the PO.
And it is not possible to do goods receipt with reference to respective requirement plan.
Basically you can trace by date on which the PIR is created and with PR, PO dates.
Regards,
Keerthi. -
Hi,
At what point is the requirements plan number (field PBDNR) populated in SAP. I need to understand when this field first gets populated.
Thank youHi,
If you want to give requirement to more than one material ( or a group of materials), through "Requirements Plan number" in the initial screen of MD61, you enter the list of materials.
In MD62 and MD63, you can view the list of materials collectively by this plan number (PBDNR).
In real time scenario, the client will use this field as unique to identify the monthly schedule of the respctive month.
Check this...
-Thaila Shree -
Hello All,
I have a issue regarding PIR -> Requirement Plan.
We have uploaded a Requirement Plan through a BADI which read Excel File with TCode ZMD61 which has the Prodn Plan for Jan2010, plan named as JAN10.
Requirement Qty of this plan is getting updated in table MDPB.
Now i want to Delete this requirement plan, how can i do that !?
I tried to delete the requirements through MD62, was able to delete all, but the table (MDPB) still shows the Requirement plan JAN10 still existing at the table level. Becuase of which the reports which are linked to MDPB table are giving values of the Plan which i have deleted.
How can i remove / edit these values at table level.
Thanks in advance,
HarrisDear All,
Thank you so much for your inputs and valuable comments.
But the Issue got resolved in rather orthodox manner.
Issue: Plan not existing, but the table was displaying the
1. I uploaded the Materials which were being displayed in the table MDPB through MD61.
2. Put any Qty as a Requirement.
3. Saved the Plan
4. Deleted the plan.
Result: The entries got cleared from the Table.
Thanks and regards,
Harris -
Creation Indicator in PR: B Material Requirement planning
Hi All,
I am facing an unusal scenario.
User is claming that PR is getting generated for a material after running the MRP, even there is enough stock.
I checked material & I found that MRP type is ND, there is no entry in the planning file for this material.MRP list & stock requirement list of this material is showing nothing. So there is no way that PR will be created automatically via MRP run for this material.
When I checked one PR for this material, Plant & storage location, creation indicator is showing as B Material Requirement planning.
Could you please help me that why creation indicator is showing as B>
I further checked these PRs are created long back when MRP type was V1. Later they changed it to ND.
How to delete MRP generated PR manually when PO has been created for these PR.
Regards
Shilpi
Edited by: sapmm1234 on Dec 14, 2011 6:10 PMAs you said; the PR was created long ago by MRP, when it was not ND.
If it was already converted into a PO, there's no need to delete it, right? If not, just delete it manually.
In the future, when you change MRP type from a valid type to ND, always remember to do 2 additional things, as the system will not do them automatically:
1- delete the MRP list
2- delete any planning elements if they exist, like planned orders and MRP generated PRs. -
MD01 - in what order does the MRP run pick its materials to plan
Hello,
I would like to know how the MRP global run (MD01or inthe background) picks the sequence of its materials?
Is it by order of material number? first number first run? or is there anyother logic?
Thanks for any reply
AartDear Aart,
As well said by Dogboy49,the system plans the materials according to the low level code sequence.
Materials may appear in several products and in several production levels of a product. The low-level code represents the
lowest level of usage of a material within all product structures.
It determines the sequence in which the materials are planned. The system plans materials with the low-level code 0 first and
then those with 1 and so on. The lower the low-level code is, the higher the number assigned to the level.
http://help.sap.com/erp2005ehp_05/helpdata/EN/f4/7d276944af11d182b40000e829fbfe/frameset.htm_
Regards
Mangalraj.S -
Table/Field for the requirements plan number.
Hi,
I need the Table for requirement plan number (that I display in MD61)
Tablename and Fieldname.
ThanksPass the material and plant in PBIM and fetch the BDZEI- By using BDZEI and date (PDATU-PBED), fetch the (PLMNG- PBED )as planned qty, UOM as ( MEINS-PBED) and date (PDATU-PBED) system.
-
What is Material Requirement Planning
what is Material Requirement Planning since i am a beginner in Supply chain management
Material Requiremnts plan and master schedule (MRP) answers two quisitions:
1. How mauch you need to supply (Make/Buy).
2. How much resource Hours needed to produce.
MRP is an unconstrained, and infinite planning engine. this means, if you have a demand (Sales order/Forecast), the planning engine recommend actions to be done based on demand due date only regardless of capacity or material availability, and it gives you exception messages to take action; as a planner; regarding anything that may violate satisfying the demand in that due dates.
Best regards,
Mostafa -
Customize the requirements plan number
Hi,
where can I customize the requirements plan number.
Thanks
DedeIn MD61 you can enter a reqmt. plan number as per your need, anything preventing you from entering the same?
or if the business need is something else, then can you let us know the same -
Distribution resource planning, Distribution requirement Planning
Hi PP Gurus
Can anyone tell me what is SAP-DRP(Distribution resource planning) . Also want to know
1. Configuration steps for DRP
2. Transactions to complete business scenario.
3. Prerequisites to implement SAP DRP.
Thanks in Advance
HemantDear
Distribution Resource Planning
Distribution resource planning provides a framework for determining the need to replenish
inventory by:
Linking market requirements with manufacturing and demand management
Relating current inventory positions and demand forecasts to production scheduling
Matching material supply to manufacturing demand, and customer demand to product
supply
Process Flow
1. You define all nodes in the network including plants, distribution centers (DCs),
warehouses, and stock transfer points using the Distribution Network tool.
2. You set up the material master record for each node. In MRP 4 of the material master
record, you must define the deployment strategy for each material (the fair and push
distribution options) as well as deployment horizon (push horizon). For the push horizon,
enter the number of days for which the system considers the ATD quantity and any
additional quantity produced. Any quantity produced beyond the push horizon is not
considered in the deployment calculation.
3. To calculate an available to deploy (ATD) quantity, use the availability check rule, DE, in
Customizing, u2018Carry out control for availability check.u2019 The availability check and the
deployment checking rule, determine the MRP elements that are used to calculate the
ATD quantity.
4. You create a forecast for each DC; for example, a sales forecast.
5. You transfer the forecasted data to Demand Management. The system creates
independent requirements.
6. You perform a DRP run in each DC and in each supplying plant. The DRP run considers
the quota arrangements defined in the network, available stock, sales orders, and
independent requirements.
The DRP run in the DCs creates releases for stock transport requisitions in the
supplying plants.
The DRP run in the supplying plants creates planned orders for production.
7. You convert planned orders into production orders for manufacturing.
You run deployment to produce stock transport orders for distribution of stock from the supplying
plants to the DCs.
Distribution Requirement Planning :
Generates stock transport requisitions between locations.
Accounts for time-dependent safety stocks when the replenishment stock is calculated.
Initiates planning runs in a net change procedure or in a regenerative planning mode
Deployment
When demand is greater than supply, deployment calculates a fair share quantity based on the available-to-deploy (ATD) quantity and requirements in the distribution centers to be supplied.
When supply is greater than demand, deployment calculates distribution of stock using pull or push logic within the distribution network according to planned requirements.
Generates stock transport orders from suggested orders in the DRP plan.
Prioritizes quantities supplied based on requirements types (customer order, forecast, and safety stock).
Multi-Sourcing Using Quota Arrangements
Lets multiple plants supply a percentage of the material required by a single location, which makes it possible to prioritize the deliveries made by plants and to specify maximum delivery quantities for particular time periods.
Represents simple capacity constraints, and combines the percentage-based and maximum quantity approaches.
Lets you establish minimum, maximum, and rounding profiles for lot sizing within the network.
Lets you change the distribution network at future dates.
Lets you offset delivery times for specific items from the sourcing location to the replenishment location.
Single-Sourcing Using Special Procurement Keys
Hope this above details will be useful for your requirement .
Regards
JH -
Disable delete icon in the Materials requirement form
hi
can anyone tell me how to disable the delete icon in the materials requirements form, using form personalization...
reply
thanks & regards
anandcHi Kuldip,
if you're trying to hide the Save Button in the Adobe toolbar, then you can place the following code in the wdDoModifyView method to hide the whole toolbar.
// Get interactibe form handler.
IWDPDFDocumentInteractiveFormHandler iFormHandler = WDPDFDocumentFactory.getDocumentHandler(wdThis.wdGetAPI(), "<name of your form>");
// Get appearance setter.
IWDPDFDocumentAppearance appearance = iFormHandler.getDocumentContext().getAppearance();
// Hide menu bar.
appearance.hideMenuBar(true);
// Hide tool bars.
appearance.hideToolBars(true);
hope this helps,
harman -
BAPI for deletion of a requirement plan
Hi,
Is there a BAPI to delete a requirement plan (created through TCODE MD61).
I have found BAPIs for creation and modification of those requirements:
BAPI_REQUIREMENTS_CREATE, BAPI_REQUIREMENTS_CHANGE ...
but none for the deletion.
Thanks & regardsThe BAPI BAPI_REQUIREMENTS_CHANGE will be helpful to delete the PIR,
please go the transaction BAPI and find it for detail information, you
can check the documentation of it.
Later you ahve to run MD74/75 and 76 to delete completely form the database.
best regards -
Datasource 2LIS_03_S194 (Material Requirement Planning)
Hello SDN:
I need to extract data from the datasource 2LIS_03_S194 (Material Requirement Planning) relevant to me. I know this datasource is LIS and to fill it, I need to run a program RMCBMRP2 to fill set up tables, and this doesnot support Delta update.
I have one doubt, that for future MRP data Loads will I have to execute this Program every time and do full loads..? OR can I schedule a job to do.? If so, how to schedule a job.?
Please share your experiences with me.
Thanks in advance,
Regards,
Kalyana PiduguHi Kalyana- I am also using this same datasource and not sure when to run the program RMCBMRP2 in ECC and what parameters (regarding period/dates) to provide in SE38 while running it. If you have found more info on this can you share with me please?
Thanks
Naresh -
Ship Load in APO causing incorrect Distribution Requirements Planning
Hi,
I would like to ask help to you guys am a bit new in APO, i am more on a R/3 person. Please kindly guide and help me to resolve this issue.
Ship Load in APO causing incorrect Distribution Requirements Planning. Load 10000123 shipped but still showing in sales order line and Distribution Requirements Planning is calculating as if product is needed to fill order.
What possible root cause of this where should i start to investigate. And how to fix it. please guide. Thanks a lot!Had figure out already on what to do on it.
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