Maverick upgrade: Can't create recovery partition and infinite loop

Hi,
I'm using MacBook Air Mid 2011 with 256 GB SSD (~30 GB free disk space) running MacOS 10.7.4. So far I never followed the suggestion to upgrade to MacOS Maverick but yesterday I thought, OK, let's do it.
After the first reboot the setup started working, but after about 5 minutes it quit with the error message, it can't create the recovery partition and said, after a reboot, I would be sent back to my old MacOS.
However, it booted again into the setup, worked a few minutes, quite with the error message and said, I have to reboot. I tried this a few times but didn't find a way to cancel the setup, but boot into my existing MacOS installation.
I found no other solution than to make a full restore with TimeMachine.
I'm now wondering what the problem was. One point may be that I use FileVault for hard disk encryption and it never asked me for my hard disk password. This is in particular remarkable because TimeMachine didn't show me my internal hard disk as a restore target until I went to the disk utility and used Unlock on my hard disk where I had to enter my password. So maybe this is related?
I know I could run the upgrade without creating a recovery partition but now I'm concerned that other problems could occur if I don't identify the root cause.
Best regards,
Dominik

You can try making a Recovery Volume using the 2nd link if you still have the installer.
Recovery Partition – Recreate Without Reinstalling
Recovery Partition – Recreate Without Reinstalling (Requires Installer)
You can also try installing in the Safe Mode.
Safe Mode
Safe Mode - About
Do you have a Boot Camp partition?

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