Maximium lot size is 200 in MRP1 view.I have purchase order which 400 qty

Maximium lot size is 200 in MRP1 view.I have purchase order which 400 qty , but my system is allowing to pick 400 qty, can you please say wat may be the reason
regards
sakthi

Hello,
As others others experts are saying your maximum lot size will only work for MRP run not for manual created PR.
The system takes this value into account during the automatic lot size calculation for planned orders and production orders. The lot size of the individual orders cannot exceed this value
Regards.
Alok Tiwari

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HI Experts,
any method to view backdated information in MD04 , example previous purchase order :-
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Hello
What exactly do you mean by backdate??? From the above screenshot I can suppose that it is the document date, right?
This information is not available on the standard MD04, however, you can include additional columns using a BAdI. Take a look on the document below for the BAdIs available on MRP:
BAdIs for MRP
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Hi Gurus,
I have created Purchase order output usind Smartform. As there is no standard printing program, I have created z_program for printing, which is working well.
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Jirka

Hi,
there is no output. I'm calling smartforms using this FM:
CALL FUNCTION 'SSF_FUNCTION_MODULE_NAME'
EXPORTING
    formname                 = 'Z_MM_PO_PRINT'
IMPORTING
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Nastaveni vystupu
clear ls_out_opts.
clear ls_control_pars.
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ls_out_opts-tddest = l_nast-ldest.
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Material set to lot size TB not summing up orders when covering

Hello all. I'd appreciate any input on this problem we're seeing.
We have a material that has lot size set to "TB" (Daily lot size). This leads us to expect that demands on this material will be covered by purchase orders summing up all the demands for this day.
For instance we currently have 10 orders for 11. sep in different quantities from 1 to 3. Since the material is set to lot size TB we would expect to see a purchase order for 19 pieces which is the total.
But instead we get a bunch of small purchase orders, the system doesn't appear to sum up as expected.
Has anyone any ideas about why this may be so?
Regards
Simon Pedersen

Thanks for the answers so far, It's not letting us make much progress though.
The material is a trading good (HAWA). It has no BOM. The Collective indicator on MRP4 is not maintained (as far as i know it should not be since there are no dependent requirements involved). The demand is triggered by Sales Orders.
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How to make lot size dependent in Material master?

Hello Experts,
I created a Material master for a Finished product in Pharma industry and in work scheduling screen, under the section "In house production time in days", I see that "lot size independent". What change(s) in my settings in the Material Master can change it to "lot size dependent"?
Does any changes in the "Lot size data" section in the view "MRP1" have any effect on this field?
Also one more question:
Where is the Usage for BOM first specified? Is it in material Master or when creating a BOM?
Thank you.
Message was edited by: Visu Venkat

Hi Visu
No,Lot size data in MRP1 view will not have any effect in inhouse production time in work scheduling view.
You need to maintain the base qty in work scheduling in order to get the scheduling time for lot size dependant.
BOM useage is first specified only during BOM creation.
Suppose if u maintain the BOM useage in material master before creation of BOM, then still u can create a BOM with different useage. During these case, there will be always inconsistencies.
Hence Useage is always specified first during BOM creation.
Hope u r clear now.
Regards
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Lot size dependent / independent

Hi, please advise when the system uses this lot size times data in mrp4 view? Where we need to specify that whether lot size dependent or independent need to select? When the system uses this data and when the system uses the planned delivery days and in-house production days which is in mrp2? Pls advise.

Dear,
Planned Delivery Time use for external procurement Like raw materials.
In-house production time use for in house manufacture materials like HELB and FERT.
In-house production time is independent of the order quantity.
Lot size depnendent timing calculate from the routing. It is calculated byadding the lead times of all operations, the float before production, and the float after production.
You schedule the routing for a base qty The in the scheduling results screen click the button" scheduling results"
You will get the results screen in days.
In that screen at the botton there is abutton update material master.
After this go to CA96 There update the material master.
Please refer this link,
Re: set up time dependant and independant of order qty
Regards,
R.Brahmankar

Lot Size Check at Good Receipt in MIGO

How can I check lot sizes at the point of GR within MIGO? (as oppose to qty tolerances).
Example, if my lot size is 100 and I raise a PO for 100 at the GR is for qty 80 (i.e not a complete lot size, which could mean a split pack) how can I get the system to produce an error message?
Thanks in advance.

Hi,
U can use Shipping Instruction which is there in Purchasing Value Key(Purchasig View). Using this while GR u can give some points for Complete supply or Partial Supply.
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Regards,
Rajeev

Schedule with dependent lot size problem

Hi,
    I maintain the setup/process/tear down time(base qty is 10) in Work Schedule view in MM02(dependent with lot size)..But the begin date/end date in these POs are the same when I create Production Orders with different qty.
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Why the start/end date doesn't change based on my PO qty?thanks..

Hi,
Monst Yang wrote:
>     I maintain the setup/process/tear down time(base qty is 10) in Work Schedule view in MM02(dependent with lot size)..But the begin date/end date in these POs are the same when I create Production Orders with different qty.
In-house production time (lot size dependent or independent) is used for calculating the basic dates of planned orders when MRP is run with basic dates parameter (instead of lead time scheduling). However when production orders are created basic dates are always determined according to the production dates and production dates are determined by lead time scheduling. In other words, the lot size dependent production time data that you have maintained could only determine basic dates of planned orders, only if MRP is run with that parameter. In the case of your production orders, standart values of the operations and formulas of the work centers are used by lead time scheduling. Dates might be equal because scheduling formulas of work centers does not consider order quantities or labour hours, which would be multiplied by order quantities, are not maintained in routings. Investgate the production dates and scheduling of the operations in production orders. Also have MRP create planned orders to see the effects of lot size dependent times in master data. Be sure to emty the lot size independent production time in material master to avoid it overwriting lot size dependent time.
Regards.
Edited by: Özgen Canan on Nov 10, 2011 3:58 PM

Lot Size for Split Cost

Hello,
My company has just had SAP installed and I am trying to confirm whether there is a general calculation in SAP or whether it is due to the configuration that has been choosen from our implementor.
I have costed some materials we have setup as a split cost (choice of either purchased or manufactured) and setup the mixing ratio. I then cost it but SAP generates the Lot size automatically and this can not be changed.
i.e. 90%:10% split gives a lot size of 280 (252 and 28) and 50%:50% split gives a lot size of 200 (100 and 100).
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Hi,
This is a normal behaviour of the system.
regards,
Sayujya

Material Cost Estimate with different lot size.

What happens if the material cost estimate is run twice using different lot sizes each time (all other parameters unchanged) for the same period?
Will the cost estimate run later overwrites the results from cost estimate run earlier (though the lot size is different)? What is the role of lot size in a material cost estimate?

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where can i see the Lot Size of the PPM in PPDS PPM.
i mean under which section, the operation part, or Activity Relationship or under PPM ?
Thanks in Advance,
PP.

Goto transaction /SAPAPO/SCC03 or /SAPAPO/SCC05
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'Start of Lot Size Grouping' and 'Lot Size Strategy' parameters

Hello,
For "by period" lot sizing procedure, could anyone explain the difference between:
- "Start of Lot Size Grouping" flagged with "Lot Size Strategy": 1
- "Start of Lot Size Grouping" flagged with "Lot Size Strategy": blank ?
I have played around with both options and both produced the same result. If anyone could provide some insight , I would appreciate it.
Many thanks in advance.

Hi Datta,
Thank you for your help.
You indicated that the "The first period of the grouping horizon can be different than the period in which demand exists".
How would the first period be different? What other elements could be considered for the start of the horizon?
For example,   Periodic Lot of 4 weeks, Lot Size Strategy 1 or blank and Start of Lot Sizing Group Flagged produced the exactly same result. What is interesting about it, is that with Lot Size Strategy "blank" the group production quantity is placed in a bucket where there is no demand. The results with Lot Size Strategy "1" makes sense as I have the grouped quantity placed in a bucket where I have shortage due to Safety Days requirement and not necessarily demand.
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Total Demand     125     42     42     41          110     37     73
Production (Planned)     223                    244
Days´ Supply     58     53     48     43     58     53     48     43
Safety Days´ Supply     43     43     43     43     43     43     43     43
Any thoughts? Many thanks in advance.

Min max lot size time based for use with SNP and PPDS

Hi all, Is there anyway to set up time based min and max lot sizes? ie we want to have a Max lot size which is small for use with the first 3 months of our plan which starts life in SNP and then converts to PPDS and into blocks for block planning, but months 4 to 36 we want to leave as large max lot sizes as there is no need to have the small max lot sizes for the different horizon.
As far as I can see there is only a material/plant lot size and Max lot size and no way to have a different setting in a different time period.
Thanks
j

Hi John,
As you know, in the product master, the lot size maintenance is time-independent, so that obviously can not be used for your scenario. As per my understanding, to meet this using standard functionality, you can maintain multiple product specific t-lanes (for STRs) and PDSs (planned orders) with required lot size ranges and validity dates (for short or long term horizon). But, again since the validity of t-lanes and PDSs will not be automatically rolling forward so the updating the validities will be a challenge.
The other option could be to enhance the heuristic functionality at lot size selection step while creating order.
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Umesh

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we have a purhase order in which item no. 1 & 2 have the same material code .
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Thanks Jürgen L. for your reply.
I have made some test cases on development server but they are showing correct reference. To me also it looked program bug,

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Maximium lot size is 200 in MRP1 view.I have purchase order which 400 qty

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