Maximum imported asset GB to prevent phantom disk size?

I came across another oddity with Encore CS5. I have a Blu-ray project with 3 assets totalling a little under 20GB. One of them is 12.5 GB. I built three timelines (one for each asset), had no menus yet, and the total file size was 26.3 GB when I went to check my project. I then divided the large asset into two (one 7.5 GB, the other 5GB) and imported them into the project (replacing the large asset). In both scenarios all the assets are set to "Don't Transcode." After dividing the largest asset, now I had 4 timelines, put in a First play motion menu, 3 Motion Submenus, and a three page pop up menu. Now when I checked the project it was 20.5 GB!!!! Somehow by dividing the large asset I freed up 5+ GB!! Is this a normal quirk in Encore?
Encore CS5
Windows 7 64 BIT
Quad core 2.4 GHZ
100Gb free space on hard drive
6 GB RAM

i wonder if thats what i've been suffering....
i've been doing some pretty... LARGE projects. each with 1 main timeline about 12 hrs long, totalling around 43 gb for 1 timeline transcoded in premiere with blu-ray mpeg2 setting. it says the project is almost 10 gb bigger than the output. on my current project i just ignored it. the final disc image is about 44 ish gb, but Encore says it should be 55ish or so. i'm just... not even paying attention to the size anymore. each disc i've pretty much allowed 1 gb for overhead and menus, and then bit-budget my video assets to arive at about 44 gb totalled up. Encore's stats and warnings be screwed.

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Maximum imported asset GB to prevent phantom disk size?

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