Measuring Point for Tools and Die Maintenance

Dear All,
I am trying to map the following process:-
My client has 10 press machines and around 250 Dies for punching. Dies are assembled to press machines and they produce jobs by punching.
Client has an Preventive Maintenance plan for each Die in terms of number of strokes punched by an Die. for e.g PM is done after every 300000, 600000, 900000, 1200000 strokes. Estimated life is 1200000.
What they want is when production person confirms the production order say for 10000 jobs the counter of the die should increase by 10000.......and so on. When the counter reaches 300000 preventive maintenance call should be scheduled.
What i have done is created an Die as an Equipment with PRT as equipment category. Created an measuring point for that Die, assined Usage formula etc.
I have created an Maintenance plan for that die in which i have assigned the strategy (IP11) which contains the stroke cycles 300000, 600000.........etc.
Assigned the Die as a PRT to the material which is to be produced in the Routing.
When i confirm the production order the counter of the PRT increases which i can check IK13.
What i am expecting is that in IP10 system should update the counter automatically so that when the counter reaches to 300000 maintenance call wil be scheduled and order will be generated.
I would request you to please give me some input on this.
Thanks and Regards,
Rashmi

Hello Rashmi;
I have seen the screen shots & there are problems with the following:
1) Counter overflow reading
You have entered 130; keep it as- 999999 (it is the reading after which system starts counting from 0 value)
2) Formula that you have used;
You have used the formula- SAPF02; do not use this. Create you own formula with following details: SAPF99 (new formula) = SAP_20 * SAP_09
3) You have manually entered the reading for the measuring point; do not use it. System will calculate the measurement reading from PRT usage value.
CREATE a single measuring document with reading as '0'.
4) Also in CA01; you need to assign this PRT in routing with "EQUIPMENT" & not material. Also make sure that in the same screen (assignment of PRT- basic data) maintain usage value as 1 (if this is not maintained, measuring doc. will NOT be updated).
5) Now when you confirm the production order, based on number of units created; system will automatically create the measuring doc.
If there is any problem with CA01, CO01 or CO11n; ask your PP consultant to assist.
Do let me know if there is any problem in this.
Regards
Hemant

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Measuring Point for Tools and Die Maintenance

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