Mega 651 with 7600gs graphic problem...

after some research in the forum i finally decided to get myself upgrade for gigabyte 7600gs agp and 1 gb ddr pc3200(2x512mb elixir pair match)...
here is the problem comes... the card work flawless in window (even in windows vista RC2 with AERO)... but when come to gaming, it starts giving Visual artifacts after few minutes of game loads (every game that i had, HL2, warhammer 40k, NFS:MW... start off fine but only for 1~2 mins before the game crashes) , i never had any problem with my old FX5200 with these games.
my PSU was fsp250-60ms (replacement of  my original 1), and as far as i know 7600gs consume less power than 6600gt so i assume the power requirement isn't the issue... to proof that, i even connect the card with a spare PSU i had externally and the problem remains. i even disable AGP fast write and increase AGP appreture to 256 in bios option... memory CAS is set to 2.5T
please i need help....

thanks for the fast reply guys...
to Stu: i would do if i could, unfortunately most of my friend owns laptops, even those with desktop they uses PCI-e, they keep teasing me about my upgrade now...
to Kane81: i have a blower sitting beside the card and when i do the test i take the case off... i had my pc on for hours (watching movies, some office work etc) without problem...
i browse through Nvidia forum and found that there is some compatibility issue between SIS base board with 6600gt agp (artifacts, ramdom crashes... similiar to my case)... thus i tried the methods provided by them (upgrading agp driver, disable fastwrite etc) and still doesn't help... 
any other have experiance like this before with  6600gt in their megapc series? if do, how would you solve this matter... ur experiance might be valuable to me... please help....
p/s: i got my card (brand New) from ebay (i check the box, is never been open, never been used before when i receive it), is there anyway to contact gigabyte about the warranty issue?

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