Merge to PDF

Hi All
We have a word 2007 document mail merged template which we want to create a number of PDF documents from. We have manged to use the "Merge to PDF" option to create the requird PDF files but for some reason a number of embedded fonts are not being embedded.
If we choose the option to save to pdf from the Word toolbar this works fine apart from the fact we now have one massive PDF document rather than individual files as required.
Within the Adobe Distiller printer driver options we are choosing the following standard for the output file as this is a requirement for our local printers to be able to print the produced PDF files correctly. We cannot understand what in different in the output process in Adobe to be creating this problem.
Any help or ideas to why this happening would be appreciated

Hi
To confirm
I'm using the Merge to PDF option within the Word 2007 Mailing Tab on the Word 2007 toolbar(see screen shot). I understand this works in conjunction with Adobe PDF printer
Yes I'm using the PDF/X-1a preset as per my screen shot
Please see screen shot of the font properties for the PDF file in question
Word Menu option used to create PDF files
Hope this helps

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