Merging layers with envelopes

Good Day Forum,
I need to merge these elements to enable me to create an offset path to create a cad cut line.  I can't seem to figure out how to
create that merged layer?  I have done it easily in the past when there hasn't been envelopes.
It doesn't seem to like the envelopes?
Any thoughts would be appreciated.
Native file attached -
Cheers,
Chris

I would Object>Flatten Transparency with a 100% vector setting and then use the pathfinder Unite first icon on upper left.
I gave this a stroke.

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