Minimum Lot with Fixed Lot

Hi Experts
I have one requirements that our some of the vendors can be supplied the minimum lot of 1200 Kg but after that they can supply the fixed lot of 600 Kg due to packing constraints but as per my understanding in standard SAP we can not set these both parameters simultaneously.
Please suggest.
Regards
Ajay Goel

Hi,
Based on which criteria you can define that the vendor can supply 1200kg for first lot and after that 600kg? Is it per day delivery constraint or anything other? Could you please elaborate.
Regards,
AKPT

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SNP quota arrangement with fixed lot size

Hi all,
i have a question regarding quota arrangement for external procurement in snp heuristic. Whe have 2 sources of suppy created by info record. The quota is 25% for the first and 75% for the second one. In product master there is maintained a fixed lot sice of 500.000. Im wondering that the snp heuristic creates 2 requisitions of 500.000 for each sos at the same day. So we get an serios excess. Any ideas?
Kind regards,
Christian

Hi,
thanks for reply. Ok, normally net requirement calculation works properly. In case of a shortage the heuristic shall apply an receipt with the fixed lot size wich is maintained in material master. However, in out particular case it generates the double receipt quantity which is not needed at the receipt date.
The heuristic should do the following:
Day 01 Stock 100
Day 02 DepDmd 20
Day 03 DepDmd 20
Day 04 DepDmd 20
Day 05 DepDmd 20
Day 06 DepDmd 20
Day 07 PurReq 100 !! Source 1!!
Day 08 DepDmd 20
Day xx PurReq 100 !! Source 2!!
and not:
Day 01 Stock 100
Day 02 DepDmd 20
Day 03 DepDmd 20
Day 04 DepDmd 20
Day 05 DepDmd 20
Day 06 DepDmd 20
Day 07 PurReq 100 !! Source 1!!
Day 07 PurReq 100 !! Source 2!!
Day 08 DepDmd 20
In this example 100 would be the fixed lot size from material master.
Best regards,
Christian

QM Manual Inspection Lot - with Inspection lot origin 89

Hi QM Guru,
I did maintain inspection type 10 in this material but while i would like to create the inspection lot manually.
I try to create manual inspection lot manually , i encounter this error with Inspection lot origin 89.
No valid inspection type for material 10000037 was found or selected
Message no. QA280
Diagnosis
An active inspection type for the material 1XXXXXXX in plant XXXX could not be found for the specified origin 89 or none of the available inspection types was selected.
System Response
Inspection lots cannot be created.
Procedure
Check the inspection type setting in the material master.
Is there anything which i missing ?
Thank you.

Hi,
I hope you have got the answer for this query. You get this error because you are trying to create a manual inspection lot (origin 89) of a material for which Inspection type 89 is not activated.
From your statement,
I did maintain inspection type 10 in this material but while i would like to create the inspection lot manually.
I try to create manual inspection lot manually , i encounter this error with Inspection lot origin 89.
It is clearly stated that you are using different inspection types. As Rama has suggested, activate Inspection type 89 in the material master and make corresponding master data.
Other than that, you cannot create manual inspection lot for the origins 10, 11, 12, 13 & 14. Similarly, Automatic inspection lots cannot be created for origins 07, 15 & 89. This answers your further query raised in the thread.
ntn

How to differentiate the insp lots with same lot origin

Hi,
My client is
1. Procuring a Finished good directly ( same way as Raw material is being procured ) & then sale it.
2. In another scinarion the same material may be produced at Vendor's end ( Sub contracting )
3. In another scinario this is in house produced material.
Now the requirement is seperate tracking / list for each case.
Inspection type 04 can be activated to address the 3'rd case.
But how to segregate 1'st & 2'nd case from each other ???
I have created one new inspection type Z01 for lot origin 01. Similarly insp type 01 is also activated.
If Z01 insp type is marked as preferred insp type, then system always consider this insp type.
How to differentiate inspection type Z01 & 01 at incoming inspection stage ????
regards,

Dear Gajesh / Roderick
Thanks for reply & Sorry for the delayed reply from my side.
Gajesh as per your suggestion i used the break point in user exit QAAT0001 & after that i have executed PO & MIGO transaction, But after executiing it did not stop at a particular break point.
AM i doing some thing wrong???? or any alternate solution is there??
Roderick, i have explored the status profile but found to be use fulll for changing stage one time only. i.e. between 0101 to 01. But here i want to choose the inspection type base on PO type.
Kindly suggest further action.
Once abain thanks.
regards,
Singh
Edited by: Singh15667 on Jul 24, 2009 10:54 AM

Fixed Lot Size and Assemby Scrap

Hi Gurus,
I've an issue using a Material with Fixed Lot Size (MRP View) and Assembly Scrap.
The system doesn't increase the base quantiy (creating a Process Order) with the Assembly Scrap defined in the Material Master, if you change manually the quantity in the COR2 quantiy will be recalculated correctly.
Anybody can help me?
Thanks
Marco

>
Marco Spinell wrote:
> Hi Gurus,
> I've an issue using a Material with Fixed Lot Size (MRP View) and Assembly Scrap.
>
> The system doesn't increase the base quantiy (creating a Process Order) with the Assembly Scrap defined in the Material Master, if you change manually the quantity in the COR2 quantiy will be recalculated correctly.
> Anybody can help me?
>
> Thanks
> Marco
dear marco,
One changes in my earlier post
IF fixed lot size is 1000, and assemby scrap as 10 %
if the pir is for 900
after running MRP system will create a plan order for 1000
In MD04 , you can see the receipt reqmt as 900 and scrap as 100
i.e System will allocate the scrap with in the fixed lot size
Once the plan order is converted in to process order you can see
the total qty as 1000 and scrap 100
for other lot size system will add the PIR reqmt +assembly scrap %,
Yes you can change the qty in COr2, system will update as per the scrap qty , i.e system will allocate the qty for scrap
for ex , if you are changing the total qty as 10000, system will propose 1000 as scrap,
when you save the order and see the mD04
you can see the receipt/ reqmt qty as 9000 and scrap as 1000
i.e system will allocate the 1000 qty from total qty
Hope you are clear how the fixed lot size is working for assembly scrap

MRP planning Purchase REQ per fixed lot size

Folks,
I have materials which have MRP type PD with fixed lot size of 20 pieces. Safety stock = 200 pieces. MRP run results in 10 preqs of 20 pieces each. I would like to have 1 Preq of 200 pieces. How can this be achieved?
Regards,
MdZ

Hi,
This is because of Lot size "FX" you maintained as 20.
For FX lot size system will divide the total qty as per the fixed lot qty & throw that much of PR for that stock.
So Safety stock = 200, FX =20 so PR will be 200/20 = 10 PRs
If you want 1 PR for your safety stock, then change the Lot size to "EX" then system will throw 1 PR for 200 qty as per your Safety stock
rgds
gsc

Fixed Lot Multiple in relation to the Min Order Qauntity

Hello, let me first Introduce myself.
I'm new on this forum , and hope to get some answers to my questions about some possibilities of the Oracle system.
Can someone tell me the relationship of the Fixed Lot Multiple towards the Minimum Order Quantiy. To specify this;
What if the Minimum Order Quantity is lower then the Fixed Lot Multiple?
Thanks in advance,
Joost van de Pol

Hi Niels,
Thanks for your quick reply.
So in the situation as described, the order quantity will be 60 pcs. And I understand this, but when the FLM is lower then the Min Order Quantity?
In my siuation, I don't want to order more then the min order quantity, so the Fixed lot multiplier can be the half of the min order quantity, for example:
Minimum Order quantity---------Fixed Lot Multiplier Good-----------Fixed Lot Multiplier Wrong
50-------------------------------------------------25--------------------------------------30
And when the demand is now 50 pcs, the system will suggest an order for 50pcs(FLM Good) or for 60pcs(FLM Wrong) <-- When you use my given parameters.
I just want to know if the FLM is leading as well as it is lower or higher then the Min Order Quantity.
And yes, it is possible.
Regards,
Joost
Edited by: user10798147 on Jan 15, 2009 6:32 AM
Edited by: user10798147 on Jan 15, 2009 6:32 AM

Fixed lot size and Minimum lot size

Dear senior,
My client has the following scenario. His supplier provides the item in a fixed lot size of 100. The minimum lot size to be ordered is 300.
The supplier is a fixed vendor.
I tried to maintain this information in the Material Master MRP views. Lot size - FX, Fixed lot size - 100, Minimum lot size - 300.
However, everytime, the minimum lot size will get reset.
Is there any way , I can maintain this scenario via configuration or any other method?
Thank you.

Hi,
Fixed lot size - 100 means for every 100 quantity system will create one purchase document.
If you selected Lot size - FX - Fixed order quantity , then no need to maintain Minimum lot size & Maximum lot size fields.
Then you have to maintain Fixed lot size filed only.
Ex:
Lot size = FX
Fixed lot size = 100
There is a requirement of 300. Then system will create 3 PO's with quantity of 100 each.
If Lot size is Ex - Lot-for-lot order quantity, then only need to maintain Minimum lot size & Maximum lot size fields in the MRP 1 view.
Ex: Lot size = EX
Minimum lot size = 60
Maximum lot size = 100
There is a requirement of 250. Then system will create 3 purchase documents, two documents with the quantity of 100 and third one with the quantity of 60.
That's why, in your case system is reseting Minimum lot size every time.
If you want to maintain Minimum lot size, then maintain
Lot size as EX
Minimum lot size = 100
Max lot size = 300
It will solve your problem.
Regards
KRK

Fixed lot size key has no effect on planned orders generated for VC PIRu2019s

Hello gurus,
does anyone have an idea why the fixed lot size key is not having an effect on the planned orders that are generated for the Planned Independent Requirements (PIR) for MTO configurable materials. My client is using planning strategy 56.
I have copied & customized the Fixed lot size key FX to suit the MTO production (u201CLot size as in short-term periodu201D activated) that works nicely even with configurable materials when a planned order is generated for a sales order. But the planned orders in the preplanning segment, i.e. that were generated for PIR's, are still created equally to the PIR quantity.
Is this behavior an error or an SAP feature? Though, I have reviewed the OSS Note 437098 that might be related to this. Can anyone tell me if it is related to this issue?
Regards,
Mikko

Got the answer fro SAP:
Please consider the following note, which provides the explanation about this behavior of the lot-size, when VSE requirements are used:
125498 - MRP/Docu: Planning segment and lot-for-lot order quantity
The following section of the note describes your scenario in detail:
"The planned independent requirements for a material are in a separate
planning segment (planning strategy planning without final assembly,
requirements type VSE, VSEV).
You enter a rounding value or a rounding profile or an lot size that is
not exact in the material master.
Material Requirements Planning:
In Material Requirements Planning, planned orders are generated for the
planned independent requirements. The lot size settings (such as fixed
lot size or minimum lot size) are also not taken into account."

Inspection lot of fixed size

I have a query. when i create a po for 1000 items, i need to make a setting in the inspection lot (default=250 nos). Now when i do GR for 100 no's , system should not accept 100 nos qty, it should accept only 250 nos. what settings need to be done.
pls help

Hi,
I hope you can manage the same with the help of material master. You can set the same with the fields like lot size, minimum lot size, maximum lot size eand fixed lot size available in the view "MRP1" of material master.
Thanks
SUMIT GUPTA

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HOW TO DEFINE THE LOT SIZE THAT CONSIDERS MAX STOCK AND IN FIXED LOT

Hi Gurus,
I have a requirement where the client wants to procure the material in fixed lots of 125. they are using manual reorder point VB with reorder point of 100. The maximum allowed stock is 400.
When the MRP runs they want to generate a PR that is close to 400 and also a multiple of 125. I tried to use FX and it is only generating procurement proposal for 125. When I use HB it is considering the max stock but not generating the proposal in multiples of 125. Can anyone help me out with this.
Regards

Hi,
I think your problem could be solved by using rounding profile but not using
fixed lotsize.
In rounding profile you have to give threshold value and rounding value
For the threshold value 1------- Rounding value 125
            threshold value 126------Rounding value 250
            threshold value 251-------Rounding value 375
            threshold value 376 -
Rounding value 400
Regards,
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Minimum Lot with Fixed Lot

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