Model Quality issues

I'm exporting models to w3d from 3dsmax6 and for the most
part all goes well. However, a few models end up with missing
faces. If I crank up the geometry level on export, the problem only
gets worse. But the preview before exporting looks PERFECT.
I've disabled LOD for the object, and verified that there
isn't a texture transparency problem. The polycount is roughly
1500-2500. I vaguely remember someone in a post saying that if you
have objects overlapping each other , it can cause weird problems
like this.
My question is...does anyone have any more info about this?
Any other possible ideas? Any help would be very much appreciated,
as this has slowed down a project of mine tremendously.
Thanks!

the good thing is that you know your models are complete, the
bad thing about visibility=#both is that it leads into bad
performance.
i made this little screencapture some time ago to show how to
flip normals in cinema4D.
http://kisd.de/~lutz/crap/reverse_normals.mov
and i think there must be something in 3Dsmax that displays
the normals so you can detect them. another problem with some
normals showing into the wrong direction is, that you get problems
with "phong" shading.
so better controll all normals before you export. using "
visiblility=#both" will take you the half performance away because
now the double number of polygons have to be rendered, even if they
are not visible.
cheers!

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