MRP: indivisula requirements
Dear All ,
I have three Planned order for three different dates .
I need raw materials requirement individulally for all these three requirement .
I have maintained indv requirement indicator in MRP 4 view as : 1
still raw material requirement is collective , pl guide ?
HI
What is the lot size and requirement date for the raw materials. If lot size is EX and requirement date is same then system will give only one PR for all the requirement though u maintain the individual/collective indicator 1, if it is MTS. If ur going with MTO then system will give separate requirement.
regards
ramakant
Similar Messages
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MRP Dependent requirements - How to define
Hello.
If I set "1" in MRP Dependent requirements field the Depended Requirements are excluded, but also the Order reservations.
Can i somewhere set so that only depended requirements are excluded and not the rest?
Thanks in advance.
/Gherry SvantessonDear,
In the MRP dep.requirements field, you set the indicator to 1 so that dependent requirements (reservations) are not planned.
You do not set an indicator in the Cross-project field for the availability check. This means that only the individual segment (segment of the production lot) is checked during the availability check.
Thanks, -
How to Run MRP with requirement Plan Number
Dear all,
I am working for the process of MRP Run .But customer requirement is that "To Run the MRP with requirement Plan Number"
If you are aware of this scenario ,please provide the solution.
Thanksin AdvanceGo to MD61
Select the Radio Button Rqt Plan Number
Write the plan number eg. "test1"
now you get the next screen
Here you can enter the materials like
first line Testmat1 -qty 100 150 ....
2nd line Testmat2 -qty 150 100
like that
So the difference between MD61 with Material and Rqt Plan number is
Material means we give requirement for only one material
But for Requirment plan number , w.r.t one Rqt Plan number we can maintain requirement for multiple material
same material with same period we can maintain requitement for Different Requirement Plan number
This is reducing effort of client of data entry and for different sales Regions for the same material through "Rqt Plan No" they can differentiate the rqt
MRP run run it for PLANT or multiple plant with Scope of Planning
thanks
Pl award points if useful
K.Prabakaran -
No sales orders with MRP-relevant requirements were found MD04
Hello MM Enthusiast,
We are in process of EHP upgradation and I need to replicate the following error message,
No sales orders with MRP-relevant requirements were found
Error message MF 336
Please let me know how to get the above message in S environment.
I have gone through the already discussed thread (http://scn.sap.com/thread/3460655) but couldn't able to get the message MF 336.
Based on your response I can replicate and apply the causing / resolving note given by SAP AG.
Looking forward to your valuable input to proceed further on this issue
Cheers,
Kumar SThis issue was solved using a different availability checking rule in MRP3 of the material master.
the old checking rule had a requirements summary, while the new was for individual requirements, this setting is defined in OVZ2 customizing transaction.
Hence you need to enter a checking rule in your material master which has a A as sales requirement in OVZ2.
then create 2 or more new sales orders for this item for the same delivery date.
After that you should get the error in MD04 -
MRP dependent requirements indicator
Hi,
Can anybody please let me know use of MRP dependent requirements indicator in MRP4 view?
Regards,
Samir WadajkarDear,
You only use this indicator in connection with planning strategies for make-to-stock production, assembly planning. Note that the indicator Dependent requirements not relevant to MRP should only be used when, for example, planned independent requirements exist for an assembly.
EX... If you manufacture the chemical product say named ABC and you use water as component to manufacture it , and you dont want to plan the WATER quantity as it is used in bulk . So you can exclude the material water from the MRP run and only the Chemical product is planned and not the WATER.
Edited by: Girishprasad Subhash Pawar on Jun 24, 2010 9:13 AM -
MRP Net Requirements calculation in External procurement Vs STO
Hi gurus,
Lets say I have a FG 1234 which has raw component 9999.
Case1:
Setting for 9999 is externally procured.
I have a stock of 50 pc for 9999.
I got order for 60 pc for FG 1234.
so system will only create purchase reks for 10 pc of 9999 as it already sees 50 pc in stock.
Case 2:
Setting for 9999 is externally procured but from one of our own plant (Using SPK 40)
I have a stock of 50 pc for 9999.
I got order for 60 pc for FG 1234.
will system create STR for 10 pc of 9999 as it already sees 50 pc in stock? or will it create STR for 60 pc without checking stock in the ordering plant?>
dorian661 wrote:
SPK 70 will not create an STR. Stock of 9999 will be checked in supplying plant. In case there is a shortage, a procurement proposal will be created against the dependent requirement here. Stock is not checked in ordering plant. You will notice that dependent requirements for 9999 will be seen in the supplying plant.
Dorian,
Thanks for the reply. so are you saying that in SPK70
In ordering plant - MRP will not look at the stock situation for that material
In supplying plant - system will check stock requirement and create dependent requirement for the shortage amount
and in spk70 case, against what element is the delivery done to the ordering plant? in spk40 delivery is done against STO.
Thx -
MRP net requirement calcualtion for Lot sizes
Hi all ,
Can some one help me on this ..
I want to set up the MRP for the Raw materials Procurement .
for this i want use MRP type as PD and lot size as WB Weekly lot size .
but as per the requirement the MRP is run daily , i need clarification on certain things such as how does the system calculates the weekly lot size ? say if the requirement is converted into PR on the first day of the MRP run ,followed by that if the requirement varies does the system creates a new PR or it changes the Qty in the existing PR if its was not converted to PO .
what are the stock types considered during PR creation and how are the delivery dates determined during the PR creation ?
thanks ,
ksrHi Chris
You can try to set up a maximum lot size and a takt time on the material master.
Take a look on the F1 help of this field on the material master:
Takt time
If a requirement quantity (for example, for capacity reasons) cannot be procured in a single lot, you have to schedule several receipts. In conjunction with the overlap indicator in the lot size (set in Customizing for the lot size), you can use the takt time to specify that these receipts are offset, that is, that they are delayed by the takt time.
You enter the takt time in workdays.
Use
The system uses the takt time if a requirement is covered by several receipt elements due to restrictions on lot size such as maximum lot size (with all lot-sizing procedures) or rounding value (with fixed lot size with splitting).
BR
Caetano -
MRP -Individual requirements of the same day are summarized in PReq
Hi all,
I have a problem with MRP. For example, there is 2 PP or CS order with the same material, SAP creates automatic reservation for these order for the same day. When I do MRP run, SAP crates one Preq, and I want to have two PReq for each reservations. Is it possible ? And how?
Example: Material A
MRP type: PD
Lot size: EX
availability check: 02 - individual requirement
strategy group:PP
safety stock:30
Stock requirement list:
22.08.2007 Stock 0
22.08.2007 Safety st 30
22.08.2007 reservation 1 50
22.08.2007 reservation 2 100
After MRP run, SAP creates one Preq with value 180.
in the next situation, if the date of reservations are different, then it will be different PReq.
Stock requirement list:
22.08.2007 Stock 0
22.08.2007 Safety st 30
22.08.2007 reservation 1 50
28.08.2007 reservation 2 100
SAP will create 2 PReq. One with 80, and another with 100.
But, I need to have 3 Preq, for 30, 50 and 100.
Thanx in advance,
NatasaDear Natasa,
In my opinion, the system is working perfectly ok. Why would you want to convert three PRs to PO when you could do with one. Also, you will not be able to track the progress of prs against reservations until and unless you are entering the reservation number in the tracking number field. By splitting the PRs you would be increasing the load of the Purchase Group and chances of PRs not getting converted to order are high due to high volumes of PR. You will also be consuming a lot of number range and increasing your Datebase as well. Last but not the lease you will have a lot of PR/PO to follow up on.
reg
Kiki -
MRP Net Requirements Calculation
Hi Guys:
I defined a Planning Horizon of 40 days, for Example if today is the start date Since Planning horizon is 40 days (01/30/2012).
Vendor Lead time = 2months
Purchase order to vendor with Delivery Date (12/20/2011) : 5000 Pc
Purchase order to vendor with Delivery date ( 03/04/2012): 6000Pc
Onhand Inventory = Zero
So i have Sales order for 10000 with Delivery Date ( 12/28/12) with in the Planning horizon.So when I run MRP using MD02 ,
Does the system consider Purchase orders with delivery dates that are outside planning horizon into the net requirements calculation?
thanks for the help.
Kodalidear friend,
as far as i know the available stock is calculated as follows:
plant stock
safety stock
+
receipts (pur.orders, prod. ordersfirmed proc. proposals)
requirements quantity (say, PIRs, mat. reservations,...)
=
available stock
shortage occurs if available stock is negative, that is, the requirement quantities are greater than expected receipts and stock quantity.
so, system specifies the date of the issue (for example, customer requirement, planned independent requirement, reservation, forecast requirement) as the requirements date.
regards, -
Dear Gurus,
we are working on MRP
Through MRP purchase requisitions are raising on date basis.
i.e. suppose in aweek raw material is required @ 100 KG.
with referance to BOM & Qty of header level it raises 5 purchase requisitions.
I require the system should raise one PR consolidating the qty of 5 PR.
so that i can assign one PR to the delivery schedule
is it possible. ?
confirm the custmising & process.
thanks in advance.
suhas inamdar.Suhas,
What you are describing is 'Periodic Lot Sizing", which means basing the procurement proposals on a time period.
This is effected by making the appropriate changes in the Material Master of the materials you are planning. I believe that the Lot Size (MRP1 tab of Matmaster) you want is the standard SAP lot size WB, 'weekly lot size'. If you select this SAP standard lot size, no other configuration is needed.
In this case, when MRP is performing its net requirements calculation, it finds the first instance of a shortage. It then looks forward in time for all additional uncovered requirements, for one week, and then it proposes a single proposal (purchase req) that will satisfy the entire set of requirements, regardless of parent part.
Rgds,
DB49 -
MRP raising requirements for sales order
Hello,
Here I am using strategy group 20 for header materials but for raw materials I would like to group together multiple requirements from many sales orders and raise one planned order for the same. Is there any way this can be achieved?
Sincerely,
Ajifor raw material maintain collective indicator in MRP 4 view, it will combine the requirement and give single plan order
-
Exclude Stock Transfer from MRP Net Requirements
Hi,
Is it possible to exclude the Stock Transfer Orders from the Net Requirements generated by MRP? I want to base the requirements only from historical consumption. In my Stock/requirements list (MD04) for example, the Requisition generated by MRP increases in quantity since there are open Stock Transfers which are to be served by that plant to other plants.
Regards,
LeeNazrin,
Availability check configuration (OVZ9) has no impact on MRP. MRP relies on its internal rules when it is performing its net requirements calculation. You have very little control over which elements are included/excluded.
You can exclude selected storage locations from MRP planning. Stock and reservations against these storage locations will therefore also be excluded.
You can exclude a material from planning, change the material master MRP type to ND.
Your best bet, though, would be to set your PM planning process up such that these materials never create the reservation in the first place.
Regards,
DB49 -
MRP Net Required/Available Qty
Hello Gurus ,
I am carrying out MRP at plant level .After that MD04 We are analysing the result .We are developing Z report where we need to show Net Required Quanity(-) or Avaialable Quanity .We are using MDKP/MDTB table .
1.Material Requirement Planning No xxxxxxx is not getting updated in MDTB table .I am getting MRP Table no from MDKP using Plant /Material Combination .
2.What is the SAP Table -Filed name to retrive Net Required/Available Quatity (Planned quantity on the time axis that results from comparing receipts, issues, and current warehouse stock)
Thanks and regards
JHHi,
You can try with below function module, goto SE37 and test it
MD_STOCK_REQUIREMENTS_LIST_API
Regards,
Sankaran -
Error in MRP(material requirement planning)
Hi guys,
while i was doing the process for MRP
i encountered a error in the following Transaction code MD02
when i gave the required fields it pointed out tis error
Error : Material 1575 does not exist in plant JOP1
How shall i go through this errror
pls try to give me a solution.
Regards
Jino.First, Go to MM02 Transaction and enter your Material Number.....
Now, You can see the Select Views....
If There is No, MRP Views. or any select views..
Then Go to MM01 Transaction and Give material NO.1575 and Plant JOP1. -
Requirement Of FG in one plant triggers the MRP or requirement in another plant
Hi Experts,
My requirement is as follows,
There are 2 Plants, One is Warehouse depot and another one is Manufacturing Plant located at two different physical locations.
Warehouse is also defined as Plant only. Customer will give the requirement of FG to warehouse but not to manufacturing Plant.
Now, when Warehouse will transfer this requirement to manufacturing plant, it should trigger the requirement in it and BOM explosion and raw material requirement for that FG will be created accordingly.
How can I achieve this and what configuration i need to do for this?
Note: FG Material code is same in both Plants.Hi Shripad,
You can utilize the special procurement key '40' or '80' in MRP 2 tab of the material in your Warehouse. Refer to this page for a more detailed explanation: Planning and Production Alternate Plant.
According to the term used in that process, your Warehouse will be the 'Planning Plant' and your manufacturing plant will be the 'Production Plant'. Requirement from the 'Planning Plant' will trigger requirement in 'Production Plant'. If you're using '40', after GR from production, you will need to 'ship' the stock to your 'Planning Plant', while if you're using '80', GR from production will update your stock in 'Planning Plant' directly.
Regards,
Julian
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