MRP-Material requirement planning

SAP Gurus
My client has two plants. (Plant 1001 and 1706).
Both plants are having different company codes.
Plant 1001 creates a cross company Purchase order for plant 1706. Against this cross company PO plant 1706 will produce a semi finished material and gives to plant 1001.
Now when I run MRP for plant 1706, it will create a planned order for the semi finished material in plant 1706. Plant 1706 will process this planned order and deliver against the cross company PO.
My client wants to create PIR for plant 1706 on a monthly basis. When MRP runs for plant 1706, system should not create a planned order against the cross company PO, but it should only create planned orders against the PIR.
Now when I run MRP it is creating planned order for both cross company PO and PIR.
I am using strategy 40
How should I configure this scenario?
Thanks

Hi
Your incoming, inter company POs can be changed as sales orders while entering into the Plant 1706.
( By using the suitable Function Module) ( Plz Discuss with your ABAP guy.)
Once these are converted as sales Orders in Plant 1706,
they can consume the existing PIRs, & the system will not generate additional Planed Orders , its is due to the Strategy 40.
Hope this may help.
Regards
BRSR

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Error in MRP(material requirement planning)

Hi guys,
while i was doing the process for MRP
i encountered a error in the following Transaction code MD02
when i gave the required fields it pointed out tis error
Error : Material 1575 does not exist in plant JOP1
How shall i go through this errror
pls try to give me a solution.
Regards
Jino.

First, Go to MM02 Transaction and enter your Material Number.....
Now, You can see the Select Views....
If There is No, MRP Views. or any select views..
Then Go to MM01 Transaction and Give material NO.1575 and Plant JOP1.

Creation Indicator in PR: B Material Requirement planning

Hi All,
I am facing an unusal scenario.
User is claming that PR is getting generated for a material after running the MRP, even there is enough stock.
I checked material & I found that MRP type is ND, there is no entry in the planning file for this material.MRP list & stock requirement list of this material is showing nothing. So there is no way that PR will be created automatically via MRP run for this material.
When I checked one PR for this material, Plant & storage location, creation indicator is showing as B Material Requirement planning.
Could you please help me that why creation indicator is showing as B>
I further checked these PRs are created long back when MRP type was V1. Later they changed it to ND.
How to delete MRP generated PR manually when PO has been created for these PR.
Regards
Shilpi
Edited by: sapmm1234 on Dec 14, 2011 6:10 PM

As you said; the PR was created long ago by MRP, when it was not ND.
If it was already converted into a PO, there's no need to delete it, right? If not, just delete it manually.
In the future, when you change MRP type from a valid type to ND, always remember to do 2 additional things, as the system will not do them automatically:
1- delete the MRP list
2- delete any planning elements if they exist, like planned orders and MRP generated PRs.

What is Material Requirement Planning

what is Material Requirement Planning since i am a beginner in Supply chain management

Material Requiremnts plan and master schedule (MRP) answers two quisitions:
1. How mauch you need to supply (Make/Buy).
2. How much resource Hours needed to produce.
MRP is an unconstrained, and infinite planning engine. this means, if you have a demand (Sales order/Forecast), the planning engine recommend actions to be done based on demand due date only regardless of capacity or material availability, and it gives you exception messages to take action; as a planner; regarding anything that may violate satisfying the demand in that due dates.
Best regards,
Mostafa

Datasource 2LIS_03_S194 (Material Requirement Planning)

Hello SDN:
I need to extract data from the datasource 2LIS_03_S194 (Material Requirement Planning) relevant to me. I know this datasource is LIS and to fill it, I need to run a program RMCBMRP2 to fill set up tables, and this doesnot support Delta update.
I have one doubt, that for future MRP data Loads will I have to execute this Program every time and do full loads..? OR can I schedule a job to do.? If so, how to schedule a job.?
Please share your experiences with me.
Thanks in advance,
Regards,
Kalyana Pidugu

Hi Kalyana- I am also using this same datasource and not sure when to run the program RMCBMRP2 in ECC and what parameters (regarding period/dates) to provide in SE38 while running it. If you have found more info on this can you share with me please?
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Naresh

How to Run MRP with requirement Plan Number

Dear all,
I am working for the process of MRP Run .But customer requirement is that "To Run the MRP with requirement Plan Number"
If you are aware of this scenario ,please provide the solution.
Thanksin Advance

Go to MD61
Select the Radio Button Rqt Plan Number
Write the plan number eg. "test1"
now you get the next screen
Here you can enter the materials like
first line Testmat1 -qty 100 150 ....
2nd line Testmat2 -qty 150 100
like that
So the difference between MD61 with Material and Rqt Plan number is
Material means we give requirement for only one material
But for Requirment plan number , w.r.t one Rqt Plan number we can maintain requirement for multiple material
same material with same period we can maintain requitement for Different Requirement Plan number
This is reducing effort of client of data entry and for different sales Regions for the same material through "Rqt Plan No" they can differentiate the rqt
MRP run run it for PLANT or multiple plant with Scope of Planning
thanks
Pl award points if useful
K.Prabakaran

Material Requirment planning

Hi Experts,
We are SAP ECC 6.0 ( Apparel and Foot wear solutions ) , we run MRP on 3 months basis , our lead time for raw materials is 90 days , now when i run the MRP for the month of may , june , july the requriemnts of july , august , september are getting generated we will be having different release dates in the purchase requsitions as per the requriement.
For example we have a Purchase requistion for which the release date is 01/06/2010 , ( In this requistion the material is FFK and the grids are Black, WHite , Red) . i would have ordered only the Black grid for this month and the remaining grids are open )
now when i run the MRP run for next month and my requirement is less as compared to the preivous run , then the system should delete that two Grids from that PR and create new PR as the new requirment .
Is it Possible to do so . What is the standard functionlaity of the system , how does it work ,??
Regards
Rakesh

Dear ,
Couple of question I would like to know :
1.What is the MRP type are you using because you can fix the Roll Forward Indicator at MRP type and also Roll Forward Period -SPRO-MRP-Planning -MRP Calcualtion -Planing Time fence and Roll forward period .HEre you can also set the Delete Firmed order .
The roll forward period defines a period for updating the master plan. In this period, the system deletes all firmed orders that lie before the roll forward period on the time axis.At the same time the system adjusts the master plan to a new situation, if necessary, that is, if new requirements have been created, new orders are created.
2.Any planning time fence ?
2.What is the time frame in Grids ? i means you want delete and recreate new planning considering grids ?? could please explain that .
R you running MRP with folloing set up ?
NETCH
Create PR -1
Schedule Line : 1
MRP List : 3
Planning Mode : Delete and Re-create Planning mode -3
Othewise you need to set Delivery Complete or Deletion flag for those grids of PR collectively and Run the MRP .
Try the above possibilites if you can or else set deletion flag or delivery complete indicator for those PR.
Regards
JH
Edited by: Jiaul Haque on May 25, 2010 3:27 PM

RMMRP000 - (MRP is material requirements planning) -

When I launch de program RMMRP000 , it shows me a list of materials as you can see in this image :
[http://s2.subirimagenes.com/otros/previo/thump_3921953anificador.jpg|http://s2.subirimagenes.com/otros/previo/thump_3921953anificador.jpg]
I would like to know what is the mean of diferent numbers that appears near diferent materials ( 2 ,4, 8 )
I think that 4 number means that this material already have purchase requisition. but I dont know what is the mean of number 2 .
Thanks

Programador,
Each exception group can contain a number of messages that are output by MRP. Here are some standard messages that exist within the exception groups:
1     01   Rescheduled
       42   Purchase order proposal has been changed
       44   Order proposal re-exploded
       46   Order proposal has been manually changed
2    02   New, and opening date in the past
      05   Opening date in the past
      63   Production start before order start
3    03   New, and start date in the past
      04   New, and finish date in the past
      06   Start date in the past
      07   Finish date in the past
      64   Production finish after order finish
      96   Stock fallen below safety stock level
4   25   stock too large
     40   Coverage not provided by MPS
     61   Scheduling: Customizing inconsistent
     62   Scheduling: Master data inconsistent
     80   Reference to retail promotion
     82   Item is blocked
etc etc.
For a planner, each of these messages has a meaning. If you are interested, you can review the detailed MRP output for each material using MD05 (Or MD06 for a collective review). The exception messages will be displayed in one of the columns, wherever they exist. If you double click on the message number, it will show you the text of the message number. If you expand the message line, most of the messages will be explained in Detail using context sensitive help.
Rgds,
DB49

Material Requirement Planning

Hi
What are the steps involved in MRP Run
Regards
Vaibhav

Hi,
SAP help document reads as below:
Process Flow
The system carries out the following processes in the planning run:
   1. The system checks the planning file. During this process, the system checks whether a material is to be planned due to a change relevant to MRP, and how to proceed if there are already existing procurement proposals (see
   2. Checking the Planning File). The system calculates net requirements for every material. For this calculation, the system checks whether the requirements are covered by the warehouse stock and dispatched receipts from Purchasing or Production. If the requirements cannot be covered, the system creates a procurement proposal (see
   3. Net Requirements Calculation). If a material has been assigned a range of coverage profile, the dynamic safety stock is also calculated during the planning run using the range of coverage profile. This ensures sufficient material availability even for unplanned additional requirements (see Calculating the Statistical Range of Coverage Using the Range of Coverage Profile). The system calculates procurement quantities. When doing this, the system takes into account the selected lot-sizing procedure and, if necessary, scrap and rounding values (see
   4. Calculating Procurement Quantities). The system carries out the scheduling in order to calculate the start and finish dates for the procurement proposals (see
   5. Scheduling). The system determines the type of procurement proposal. Dependent upon the defined setting, planned orders, purchase requisitions or delivery schedules are created by the system for a material (see
   6. Determining the Procurement Proposal). If you have maintained the necessary entries for quota arrangements, the system also determines the source of supply and allocates this to the procurement proposal (see Quota Arrangements). For every procurement proposal of an assembly, the system explodes the BOM and determines the dependent requirements (see
   7. BOM Explosion and Determining Dependent Requirements). During the planning run, the system recognizes critical situations that have to be assessed manually in the planning result by the work scheduler. The system creates exception messages and, if necessary, checks rescheduling (see
      Creation of Exception Messages, Rescheduling Check). The system also calculates the actual range of coverage and the daysu2019 supply and receipt daysu2019 supply (see Daysu2018 Supply and Receipt Daysu2018 Supply, Actual Range of Coverage).
Hope the above answers your query, else revert.
Regards,
Vivek

Chaeck for material requirement planning run.........

Hi,
I have maintained all settings regarding consumption based material planning for material.........
now I want to run MRP for automatic run with external requirement.........
I want to check whether the settings I made are correct or not...........
How should I go about it?
Krutika

Hi,
The correctness of your settings for MRP can be checked by running MRP and checking the messages you get.
Please check this link with screen shots of steps in simple MRP run to suit your scenario:
http://www.sap123.com/showthread.php?t=89
Regards
Ram

Material Requirements Planning

Hi all,
I fixed in 90 days in Planned Delivery Time field, in MRP2 View of Material Master for Material with Material Type "Raw Material" and strategy group "Make To Stock,"so that Plan Order generated by MRP Run for such Material can have Order Finish Date as 90 Days ahead of Order Start Date.But an error occurs when Sales Delivery is done for such Material,System is not seeing Available stock for such Material during Sales Delivery.Please how can i rectify these issue ,so that system will be able to see available stock during Delivery.

Hi,
Availability check has nothing to do with MRP.
Your problem, as described, is caused by incorrect definitions of the availability control (availability check field in MRP 3 view, and the undelying customization).
Please read the relevant SAP documentation:
http://help.sap.com/saphelp_erp60_sp/helpdata/en/93/744b63546011d1a7020000e829fd11/content.htm
Regards,
Mario

Material Requirement Planning & Staging ,Production & Despatching details

Dear friends
In our installation we want to create a report which covers Material Procurement,Material receival,Production and rejection form the lot and dispatching the product to the customer and clearing of bills.
I really don't know where it begings and where it will end.We don't have specialized MM&PP consultants.
Plz share your thoughts in doing this and what are all the fields which are realted to this report.
I also understood it is very very difficult to write al the fields so i request you guys to atleast give the Tables names and purpose ,and how the flow will be.
Regards
Karthi M
ABAP Programmer
9902099732

Hi,
Try with fixed qty in CS02.
1.In CS02 for header material say X input given as item material 0010 say Y with qty 1.
2.Below that add one more same item material 0020 Y with qty 1.In the item overview indicate fixed qty.
3.Fixed qty means item qty is always 1 no. irrespective of independent requirement.
4.Run MRP.If you need header material 10 no's, dependent material will be create (10+1) 11 no's.
I never tried this before. Hope this help.
Regards,
Dharma

Material Requirement planning configration

In MRP configuration "carry out over all maintenance of plant parameter" have contained 'start past ' parameter......
I am not understand how and where to use this parameter....
please advice me...

In OPPQ, if you keep the indicator "Start in Past" as unchecked then if a planned order with start date in the past is converted to production order, it will use the setting OPU3, how many days in past the your order can be scheduled (start in past, under scheduling control window pane) and if it goes past beyond those many days then it will change the basic dates in the production order to forward scheduling.
But you also need to note that the setting in your MRP group (OPPR) has higher priority over plant setting in OPPQ, so if you want for all the plant to have same settings you need to make "Start in Past" as blank in OPPR, else if you want certain materials to have different setting change accordingly in MRP group and assign the MRP group to material in material master. Also it only makes sense to set Adjust dates as "Adjust basic dates, adjust dep. reqmts to order start date or operation date"

Content documentation on Infoarea 0PPMRP Material Requirements Planning

Hi:
Can someone direct me to any documentation for the infocubes which are found in infoarea 0PPMRP? For example, cube 0MRP_C03 AHD Purchase Orders (Issuing Plant). I have searched this forum as well as the help.sap looking for documentation regarding what this area is and what type of analysis and reporting that it supports.
Any direction would be appreciated.
thanks

As of BW Release 7.0, the BI lock server is used in BI Integrated Planning and in BW BPS. As a result, the implementation used in earlier releases of BW BPS becomes obsolete.
Note that this note does not make any general assertions about the Standard SAP Lock Server. The BI lock server is currently used exclusively by BI Planning and BW BPS (as of Release 7.0).
To store the lock table, you can choose between the following three options, which can be set in Transaction RSPLSE:
1. The lock table is located in the SAP lock server.
2. The lock table is contained in the shared objects memory of an application server.
3. The lock table is contained in the liveCache.
In the first two cases, the lock tables have a fixed maximum size. This must be set so that it is not exceeded during current operation. Otherwise, this can result in program terminations since these exceptions can unfortunately not be caught in ABAP programs.
In BW, transaction data is blocked using selections. The locked selections are stored in the lock table.
This note is intended to provide you with information to help you determine the required memory consumption and then set the corresponding profile parameters. This note deals with the cases 1 and 2. If you want to use the SAP liveCache in the BI lock server, you can find the relevant sizing information in Note 816730.
Refer OSS - Note 928044 - BI lock server
Hope it Helps
Chetan
@CP..

Material requirement planning for Consignment POs

Dear Experts ,
Is it possible to have the Consignment POs created through MRP ?
i am able to generate purchase requisition , which i would need to convert in to PO . But i want to avoid creating a PR & want a direct PO as i do it for bought out POs .
Pls suggest .
Regards
Anis

I don't think it is possible to directly create consignment PO from MRP. You should use auto PO functionality to convert Purchase Requisitions created through MRP into PO. You should set up batch job for ME59N to run immediately after MRP run so that I will convert all your consignment PR into PO.

MRP-Material requirement planning

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