MRP planning based on receving materials on Tue/Thu
Hi all
MRP is creating purchase requisitions but our plant receives only on Tuesdays and Fridays. How can configure the system to make sure the receiving date on ourchase requisition is always on a Tuesday or a Friday of the week.
thanks a lot
Hi
The requirement can be mapped using period Based MRP type
1) create Planning calendar in MD25 for the plant giving period as 7 and week days as Tuesday and Thursday and from/ to periods
2) Use MRP type as R1(Time Phased Planning)
3) Assign the planning calendar u have created in Planning cycle in MRP1
Regards
Brahmaji
Similar Messages
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MRP Planning during Purchasing
need some favour regarding the MRP
Could you let me know what should be the better process in SAP for this client ( Distribution Company just buy and sell ) in making purchasing decision how much to buy and when to buy?
Based on
Confirmed back orders from customers .
(ii) Anticipated Projected demand from customers .
(iii) Forecast based on 3 months sales history.
(iv) how much safety stock levels need to be maintained?
thanks for help
PurnaHi There
You can use the MRP type- VM (Automatic ROP)
For this you have to have the past historic values,, so that you can do the MRP Run based on VM and system will decide the ROP
Check the below link for more details,,
http://www.sapstudymaterials.com/2008/05/materials-planning-procedures-in-sap.html
And safety stock exists to cover both excess material consumption within the replenishment lead time and any additional requirements that may occur due to delivery delays.
So based on your RLT and daily consumbtion(avg) you can define the Safety stock,,
Thanks
Senthil -
User Exit or BADI For MRP Planning
Dear all ,
I want to Control the MRP Planning ( MD01 ) only for Demand Orders..
Tell me any User exits / Badi for that Issue..
i checked in this enchancement M61X0001, this is correct or wrong ,,,,
With Regards ,
GJHI
Possible exits
LMDR2001 User exits restr. profiles of opt. pur.ord.-based load bldg
LMDZU001 User exits in additional planning.
I hope there are no BADi's for this try for implicit enhancements if u r using ECC 6.0
Regards
Edited by: Rasheed salman on Dec 20, 2008 9:54 AM -
MRP Job not picking 'few materials'
Hello,
I am facing strange issue. We have been running MRP daily job (since July09) for few MRP controllers.
We have found that system is not selecting 'few materials'...
One of the mateial ABC has not been selected since 29th Aug and other XYZ since 2nd of Sept...
But User has converted the Planned order to PR on 2nd and 3rd Sept respectively....
Whereas when I displays the results for MRP run (MD03)for these materials it does shows the PR.
But MRP job does not picks these....
Even I changed the 'processing indicator' 'ON' but it did not work.
Please suggest any possible causes.
kind regards,
JPSHello DB49,
I did run MDAB then MDRE and then MRP run for MRP controller ;Material belongs to...
But No results; MRP run did not pick the ABC material.
Even I have set the 'display list' parameter during MRP run but it did not pick material in question....
Any Idea, When I try to create planning file manually MD20.....
And select any of the 'check box' it says "The material ABC has been marked for the MRP run"
Please suggest...
======================MDAB=============================
Number of set planning file entries: 0
=======================MDRE===================
Plng file entries for operational planning run:
No. of deleted panning file entries: 0
Planning file entries for long-term planning:
Complete statistics:
Plng file entries for operational planning run:
No. of deleted or changed planning file entries: 0
Planning file entries for long-term planning:
No. of deleted or changed planning file entries: 0
==================MRP run for (MRP controller; Material belongs to)====================
regards,
JPS
Edited by: Bhatti JPS on Sep 10, 2009 9:30 AM -
How to make MRP run based on Target Safety stock
Dear Experts,
For our MRP-planned materials with safety stock we would like MRP run to take into account target stock level defined for each month.
for example: we know the target stock level values will be for M1 = 1000, M2 = 0, M+3 = 5000 etc.
MRP should then propose orders to replenish up to the target stock level at the end of each month:
needs for current month = (target stock level defined for current month minus safety stock)
needs for M1 = (target stock level defined M1 minus safety stock)
needs for M2 = (target stock level defined for M2 minus safety stock)
etc
Do you know if there is any simple way to achieve this?
Thanks you!
ElynnDear Experts,
in my company, we are facing exactly the same issue, we would like the MRP to consider a target stock exaclty as described by Elynn. To be more clear, if we could reproduce the TDSS like in SNP in MRP, we'll be happy !.
We imagine already to manage the target stock level in APO DP and released into ECC6 as a different MRP element than Forecast. this target stock should not be considered as forecast neither consumed by any sales order. Only to force the MRP to generate planned orders to increase the final stock when needed. This is only an idea, we have nothing tested yet.
someone have an idea if there's a standard solution for make this ? I mean, why this fonctionality exist in SNP but not in MRP?
thanks for any help
Celia -
Reg planning of long lead materials
Dear all,
To make a finished material there are 4 stages below which we have raw materials which are expensive and require 8-10 months lead time to procure and here planning of raw materials is done once in a quarter, how to plan for such long lead time materials ( can we use MRP planning) here we should plan only raw materials and later on all the semifinished materials once we get the customer order
please help me
Thanks in advance
venuVenu,
Use planning strategy "50" for your finished product, and you can create PIR for the forecast for the Finished Product. Take up MRP run and after MRP run for finished product you would get Planned orders of type "VP" and you would get dependent requirement for Components which can be processed further. Planned orders VP cannot be converted to Production orders, when a sales order is created for this product this planned order quantity would be reduced and new planned equal to the quantity of sales order would be created for execution.
Regards,
Prasobh -
Planning based on availability of prt's
Hi, we plan our prod based on availability of dies. if same die available then only we schedule the prod order on certain day. die are specific to materials. is there any pp functionality whether certain dies are availble on certain day? can we do capacity planning based on availability of dies (prt's). pls help.
Yadav,
I dont think we can do a capacity planning based on availability of PRT. You can only stop release of the production order based on availability of PRT based on the check defined in OPJK transaction for business transaction 2, for your Plant/Order type combination.
Regards,
Prasobh -
Dears All
I'am testing the MRP to Release a PO as follows:
1. Create sourcing rule
2. Assign sourcing rule
3. Create quotation or create blanket PO
4. Create Apporve Supllier List
5. Set MRP: default Sourcing Assignment Set
6. Run MRP and release planned order
The MRP plan is going well.
But as soon as i set the sourcing rule separately(ex. supplier A:60% rank 1,supplier B:40% rank 1), the MRP launch concurrent process(Memory-based Snapshot) is performed with errors.
And when i set the sourcing rule with whole one back(ex. supplier A:100% rank 1, or supplier B:100% rank 1), the MRP launch concurrent process is performed well again.
So i am do sure that this error is related with sourcing rule.
Can someone help to resolve this?
Best Regards
LenoError log :
+---------------------------------------------------------------------------+
Master Scheduling/MRP: Version : 12.0.0
Copyright (c) 1979, 1999, Oracle Corporation. All rights reserved.
MRCNSP module: Memory-based Snapshot
+---------------------------------------------------------------------------+
Current system time is 24-JUL-2013 18:32:03
+---------------------------------------------------------------------------+
Page Length = 93, Page Width = 132
===================================================================
Debug Mode : Disabled
Output to Terminal : No
Argument Method : Database Fetch
Trace Mode : Disabled
===================================================================
Argument 1 (ORG_ID) = 141
Argument 2 (COMPILE_DESIG) = THMS_MRP4
Argument 3 (LAUNCH_CRP_PLANNER) = 2
Argument 4 (SNAPSHOT_WORKER) = 0
Argument 5 (MON_PNAME) = 0
Argument 6 (MON_REQUEST_ID) = 0
===================================================================
The value of profile option 'MRP_RETAIN_DATES_WTIN_CAL_BOUNDARY' is N
SELECT TO_NUMBER(TO_CHAR(MIN(calendar_date),'j')),
TO_NUMBER(TO_CHAR(MAX(calendar_date),'j'))
FROM bom_calendar_dates
WHERE calendar_code = :calendar_code
AND seq_num IS NOT NULL
AND exception_set_id = :exception_set_id
Loading workday calendar. Please wait ..
SELECT TO_CHAR(calendar_date, 'j')
FROM bom_calendar_dates
WHERE calendar_code = :calendar_code
AND exception_set_id = :exception_set_id
AND seq_num IS NOT NULL
ORDER BY calendar_date
Loading workday calendar. Please wait ...
Loading workday calendar. Please wait . 0:00
args->default_demand_class =
args->demand_class =
args->sched_desig = THMS_MPS4
args->request_id = 632499
args->current_date = 2456498
args->min_date = = 2456447
args->max_date = = 2460098
args->first_date = 2456447
args->plan_type = 1
args->part_include_type = 1
args->reservation_flag = 1
args->wip_flag = 1
args->po_flag = 1
args->cutoff_date = 2456682
args->sched_type = 2
args->demand_tf_type = 2
args->overwrite_option = 1
args->operation_schedule_type = 2
args->plan_safeyt_stock = 1
args->assignment_group_id = 0
args->include_mds_days = -23453
args->category_set_id = 1
args->user_id = 1150
args->snp_worker = 0
args->org_id = 141
args->in_pipe_name = snp_ORA$PIPE$011611500001
args->out_pipe_name = mon_ORA$PIPE$011611500001
args->compile_desig = THMS_MRP4
args->hour_uom = HR
args->plan_capacity = 2
args->unit_eff_enabled = 2
args->mon_request_id=
CONCURRENT MRP MRCMON "ORG_ID=141" "COMPILE_DESIG=THMS_MRP4" "REQUEST_ID=632499" "IN_PIPE=mon_ORA$PIPE$011611500001" "OUT_PIPE=snp_ORA$PIPE$011611500001"
APP-FND-01406: Cannot find a printer driver for printer type HPLJ4SI and print style 1099RPORTRAIT
Cause: A printer driver for printer type HPLJ4SI and print style 1099RPORTRAIT does not exist
Action: Check that print style 1099RPORTRAIT is supported on printer type HPLJ4SI and a record exists in FND_PRINTER_INFORMATION
APP-FND-01406: Cannot find a printer driver for printer type HPLJ4SI and print style LANDWIDE57
Cause: A printer driver for printer type HPLJ4SI and print style LANDWIDE57 does not exist
Action: Check that print style LANDWIDE57 is supported on printer type HPLJ4SI and a record exists in FND_PRINTER_INFORMATION
APP-FND-01406: Cannot find a printer driver for printer type HPLJ4SI and print style ERW2Potrait(2001orlater)
Cause: A printer driver for printer type HPLJ4SI and print style ERW2Potrait(2001orlater) does not exist
Action: Check that print style ERW2Potrait(2001orlater) is supported on printer type HPLJ4SI and a record exists in FND_PRINTER_INFORMATION
APP-FND-01406: Cannot find a printer driver for printer type HPLJ4SI and print style W2PAPER(2001orlater)
Cause: A printer driver for printer type HPLJ4SI and print style W2PAPER(2001orlater) does not exist
Action: Check that print style W2PAPER(2001orlater) is supported on printer type HPLJ4SI and a record exists in FND_PRINTER_INFORMATION
APP-FND-01406: Cannot find a printer driver for printer type HPLJ4SI and print style ERW2Paper2001orlater
Cause: A printer driver for printer type HPLJ4SI and print style ERW2Paper2001orlater does not exist
Action: Check that print style ERW2Paper2001orlater is supported on printer type HPLJ4SI and a record exists in FND_PRINTER_INFORMATION
APP-FND-01406: Cannot find a printer driver for printer type HPLJ4SI and print style RL1PAPER
Cause: A printer driver for printer type HPLJ4SI and print style RL1PAPER does not exist
Action: Check that print style RL1PAPER is supported on printer type HPLJ4SI and a record exists in FND_PRINTER_INFORMATION
Launched concurrent request 632501 for workers
Selecting Items 9 0:00
Flushed all buffers into MRP_SYSTEM_ITEMS 9 0:00
Selecting Discrete Job Info 7 0:00
Selecting repetitive schedules info 0 0:00
Selecting line capacity info 0 0:00
Selecting BOM 4 0:00
APP-FND-01564: ORACLE error 1426 in mrllis_load_item_sourcing
Cause: mrllis_load_item_sourcing failed due to ORA-01426: numeric overflow
The SQL statement being executed at the time of the error was: begin :l_sourcing_history := MRP_SOURCING_API_PK . mrp_get_sourcing_hi and was executed from the file 6676358/mrp/lib/mrlnex.pc.
APP-MRP-22075: An internal error has occurred (mrnspxt, 14, 10005, )
@ERRORTEXT Cause: The current routine encountered the specified@ERRORTEXT x Action: Contact your customer supportrepresentative.
APP-MRP-22075: An internal error has occurred (mrnspgpt, 14, 202 , 10005, )
@ERRORTEXT Cause: The current routine encountered the specified@ERRORTEXT x Action: Contact your customer supportrepresentative.
APP-MRP-22075: An internal error has occurred (main, 13, , )
@ERRORTEXT Cause: The current routine encountered the specified@ERRORTEXT x Action: Contact your customer supportrepresentative.
gthsk1=10
gthsk2=2
gthsk3=1
gthsk4=1
Statement with the error:
begin :l_sourcing_history := MRP_SOURCING_API_PK . mrp_get_sourcing_hi
6676358/mrp/lib/mrlnex.pc
SQL Error Code: -1426
***** End Of Program - Memory-based Snapshot *****
+---------------------------------------------------------------------------+
Start of log messages from FND_FILE
+---------------------------------------------------------------------------+
+---------------------------------------------------------------------------+
End of log messages from FND_FILE
+---------------------------------------------------------------------------+
+---------------------------------------------------------------------------+
Executing request completion options...
Output file size:
0
Output is not being printed because:
The print option has been disabled for this report.
Finished executing request completion options.
Concurrent program returned no reason for failure.
+---------------------------------------------------------------------------+
Exceptions posted by this request:
Concurrent Request for "Memory-based Snapshot" has completed with error.
+---------------------------------------------------------------------------+
Concurrent request completed
Current system time is 24-JUL-2013 18:32:57
+---------------------------------------------------------------------------+ -
Planning based on Six month sales
Hi Frnds,
Currently we are using Flexibe planning method where we enter the 4 months projection quanity and then run the mrp at the start of every month.
Now my company needs a planning based on the last six months sales, where the system should automatically pick up the billing qty of the last months of the products and then on that basis Mrp run should take place.
Is there any standard procedure available for this in sap???
Regards
RajeshHi Rajesh,
I think you need to check it by implementing Forcast process from SAP.
Regards,
Hiren -
Hi,
We have an issue where the part created the purchase requistion and gets rescheduled daily and thus the Release date in the purchase requistion gets Changed daily.As of result of which, the PR is not falling within a varint which is used to convert PR into PO.
Part is not used in any BOM and there are no open orders or sales orders for this part. MRP considered this part and created a PR as the safety stock has been consumed. Now whenever MRP runs(MRP runs daily), the requirement date gets Changed automatically, though there is no entry observed in planning file.Backward scheduling is applied in this case.
Your thoughts on this issue is appreciated!
MRP type for the part is PD - MRP
Safety stock is in negative
Planning mode 1 - Adapt Planning data (Normal) in MD03.
Planning file entry - no MRP planning type is checked
let me know if I am missing anything!
ThanksHello
On the tab "Quantities/dates" you should check the flag "Fixed ID" so that MRP won't change the requisition anymore.
BR
Caetano -
I want to retrieve data from p0001-PLANS based on the below condition,
Hi,
I want to retrieve data from p0001-PLANS
based on the below condition
select stext from hrp1000 where plvar = '01' and otype = 'S' and objid = p0001-plans and begda GE pn-begda and endda LE pn-endda.
Thanks,
Rama.Hi
Based on the Query you have specified thoise are stoerdin an Internal table- then
select stext from hrp1000 into table t_hrp where plvar = '01' and otype = 'S' and objid = p0001-plans and begda GE pn-begda and endda LE pn-endda.
The check table for this PLANS is T528B .
if t_hrp[] is not intitial.
select * from t528B intot table t_528 where plans eq t_hrp-plans.
endif.
Now you can get the PLANS data.
Refer to the Text tbale for PLANS - T528T
To get the TEXTS -
if t_hrp[] is not initial.
select * from T528T into table t_528T where plans eq t_hrp-plans.
endif.
Regards
Lekha -
Planned order for MPS items can be unfirmed in MRP plan
Hi All,
I'm using SCP functionality (not ASCP) in MRP module. I run a global MPS first and then use it as supply schedule to drive mrp plans. I noticed that some planned orders (for MPS items) loaded into MRP from MPS can be unfirmed in MRP and I can enter new quantity and new date for them, whereas other planned orders for MPS cannot be unfirmed.
What is the logic behind it? How to control it?
thanks in advance,
TomHi Ram,
I don't think that there should be any issue due to the planned order created in the system against the PIR for the next month ....& it will not lead to improper planing even if the demand changes still we are not going for the firmed planned order....... if the PIR changes during the next MRP run then it will adjust the planned order accordingly .....
Still you want to restrict the planning to the current month then the simplest way that I can think of is planning horizon....
Thanks
Kaushik -
MRP planning improved delivery date
Hello you all,
I have a question regarding the MRP planning of improved delivery dates. Let me schedule the scenario.
As material is ordered, the expected delivey date is indicated by delivery rules. If for some reason the supplier can deliver earlier, this is mentioned in the PO tab Confrmations confirmation catagory AB.
As we run the MRP via transaction V_V2, the updated delivery date is not shown in MD04.
What do i need to do to see the correct data in MD04?
If this is all a bit fuzzy, please ask for further details. I am not a SD consultant.
Thanks in advance for your reply.
Best Regards,
Peter LansHi,
Run the program SDRQCR21 in SA38.
This will correct the data in MD04.
Hope this helps.
Regards -
MRP plans sales orders outside planning horizon
MRP plans Sales order for Finished Goods Outside planning horizon even when using NETPL. Strategy 40 is in use with 3 level BOMs. Planning horizon - 200 day. How could it be prevented?
Dear,
Please check have you assigned any MRP group to your material masters in MRP1view? Then check the planning horizon maintain in MRP group in OPPR also check same for your plant in OPPQ.
If you define it as 200 days then system will only plan the requirement which falls under 200 days with processing key as NETPL.
If we set planning horizon as 200 days then in the material in which MRP relevant changes happened in last 200 days will only be planned. Planning horizon is the period beyond it, requirements don't generate planned orders
Please check and revert back.
Regards,
R.Brahmankar -
MRP: Planning horizon & opening period
hi MM Experts,
please, explain what is "MRP planning horizon" and what is the impact on MD03 ?
please expalin elso "the MRP Opening period" and what's his utility ?
both of them are in the OMI8 tcode.
thanx in advance.
SDAHi. Hope this helps.
Planning horizon is the Time period in days, MRP will consider the requirements for Planning. We can define this in number of days in OPPQ and/or in OPPR.
Simply it is = Cumulative lead time + Longest batching period.
You can define the Planning horizon in OPPQ/OPPR as mentioned above
& under MRP group then we assign this MRP group to material master in MRP1 view.
NETPL ( Net change planning in planning horizon) you will get it in MD02, MD01: With this processing key only material where the indicator NETPL has been set in planning calendar are planned.For example if we set planning horizon as 30 days then in the material in which MRP relevant changes happened in last 30 days will only be planned. This planning restricts the scope of planning or number of material which reduces the runtime of planning run. Planning horizon is the period beyond it, requirements don't generate planned orders.
Opening Period is...
Opening period is like a "release window". The length of the opening period is the window of opportunity a planner has to convert the planned order to a purchase req.
For example - Component A has a lead time of 14 days and opening period of 5 days. Requirement on 12-22-03
Opening Date - 01/12/09
Start Date - 08/12/09
Finish Date - 22/12/09
Now the planner can convert the order starting Dec. 1st, instead of Dec. 8. It basically is a buffer in the lead time to get things on order a little sooner than needed.
Thanks.
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