MRP planning run

Hi experts,
During MRP run for a material , open PO quantity is not considered If delivery date mentioned in that open PO exceeds 110 days from planning date(MRP run date). If it is less , it considers open PO quantity.
What could be the reason for it? Pls help me out.
Thanks in advance,
Rgds,
jay

The Planning Horizon entry for your plant must be 110 or more. Check it out in OMI8. Click on the 'Maintain' button after entering ur plant, click on 'Planning Horizon' to see the entry.
For open PO qty to be considered, try running MRP run with processing key as 'NETCH' in MD02 or whichever t-code u use this doesn't take planning horizon into account.
Amit G

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Generate Delivery Schedules via MRP Planning run

The company wants to create Scheduling Agreements and generate the Delivery Schedules from the MRP Planning run - MRP 2 view via JIT.
Can you generate Delivery Schedules from Schedule Agreements if the company does not have an EDI server or APO set up?
Thanks,

Shirley Globe,
You seem to be putting the experts to the test.
As it was told you, you can generate schedule lines via MRP run. MRP run can be done (e.g.) trough MD01 /MD02 / MD03. Of course, you have to use the proper selection parameters to achieve your goal.
http://help.sap.com/erp2005_ehp_04/helpdata/EN/f4/7d2da044af11d182b40000e829fbfe/frameset.htm
As for how to use SA with MRP please check SAP online help:
http://help.sap.com/erp2005_ehp_04/helpdata/EN/3b/66596eda7b11d1b6330000e8a738dc/frameset.htm
Regards,
Csaba
Edited by: Csaba Szommer on Apr 9, 2009 7:40 PM

PPDS Planning run

Hi Gurus,
I had created in APO for my test planning run
1. Location
2. Products
3. Resources
4. PPMs
5. Stratergic profiles
I had run my heuristic plan in rrp3 at finished product level, it had generated planned orders.
My question is what about my SF( semi finished products) and raw materials requirements?
Do i need to run even for SF and Raw materails?
Please let me know if had done anything wrong
Please any one can help me giving step by steps how we need to configure Detail scheduling with finit planning run?
Thanks & Regards,
Kumar

Hi,
You can plan Finished Goods (FG's), SFG's and RM's in APO and PP/DS. Of course, typically you only want to plan critical materials in APO that are constrained and have long lead times / expensive.
The following are the steps that you can try to run planning run including all FG's, SFG's and RM's.
Identify PP/DS heuristic that best meets your planning planning needs.
Use transaction code /SAPAPO/CDPSB0 (Planning run in foreground) or /SAPAPO/CDPSB1 (Production Planning run in the Background) to run planning for all the products in a single shot i.e. FG's, SFG's, RM's
In the first step, run low-level code heuristic before you run actual planning run heuristic. Low-level code will determine the lowest level a product will appear in all the PPM's in a given location. For example, if an SFG is appearing in the 1nd level in one BOM and same SFG is appearing in 2nd level in another BOM, then low-level code for this SFG is 2 (Low level code for a finished good is 0). Once low-level code heuristic is run, you can evaluate the results in transaction code /SAPAPO/RRP_NETCH and see if low-level codes are calculated correctly. Low-level codes will ensure the planning run happened in the sequence FG's planning first <followed by> SFG's planned next <followed by> RM's i.e. system runs planning for low-level code '0' products first <followed by> low level code '1' products <followed by> low level code '2' and so on......ok...that's enough on low-level codes.
In the second step in the planning run, use the heuristic that you want to run for planning all FG's, SFG's & RM's and include all products together in the selection criteria. No need to split and create selections for FG's planning run in to one step, SFG's in to next step and RM's in to another step. All can be included in one step and the low-level code will ensure the planning happened in sequence.
In case, if you run planning run for one FG product in it's Product View and you want the dependent requirements to be covered immediately i.e. dependent planned order's created immediately, use the "planning procedure = 3 cover dependent requirements immediately" in the PP/DS tab of product master for SFG's and RM's. This will ensure that as soon as the system see's dependent demands for SFG's and RM's, it will immediately create planned orders to cover them. This planning procedure is typically used to meet 'CTP' (Capability to Promise) requirement.
Low-level code heuristic - SAP_PP_020 (Stage-Numbering Algorithm)
MRP Planning run - SAP_MRP_002 (Product Planning (Plan Comp. Immdiately)
Good luck.

Error Mrp: Total Planning Run stopped due to 25 Terminations of 202 Matls

Hi
We are trying to run the Mrp Job I.e steps (RMMRP00) with variant PLVH_NETCHNG)..
I have 1 db server and 2 apps servers and it the starts to run for about 2 minutes and then crashes with the ffg error:
Total Planning Run stopped due to 25 Terminations (dumps)of 202 Matls.
Apps Guys says its a basis issue and i cant see an issue.
ANy help will be appreciated

Hi,
Please check the MRP setting some times we define mrp value upto 3-4 decimal and our setting upto 2 decimal points. If you send error log then that will be helpful for us to see the exact problem in the dump.
In case you want to send this by mail send [email protected]
Regards,
Anil

How to exclude Sales Orders from a planning run

Hi,
I run MD02 and i discover that planned orders are being created as procurement proposals for sales orders and the planned independent requirement.
I want planned order to be created only for the Planned independent requirements ONLY.
Is there a way that sales orders can be excluded from the planning run?
Thanks in advance for your suggestions.

Dear,
Check the requirement type of your sales order line item in VA02 procurement tab it should be Reqmt type of customer reqmt   KSL
Also check the strategy assign in material master and MRP group OPPR and then check the setting of strategy 10 in OPPS there should be
Customer Requirement planning
Reqmt type of customer reqmt   KSL Sale frm stck w/o ind.req.red.
Requirements class 030 Sale from stock
Allocation indicat.     No consumption with customer requirements
No MRP   :-               1 Requirement not planned, but display.
Please try and come back.
Regards,
R.Brahmankar

Safety stock not covered by schedule lines in planning run

Hi !
In our organization we are trying to implement scheduling agreements and automatic creation of delivery schedule lines through MRP. We have MRP type PD and it considers the reservations created by PM orders and Production orders as requirement elements. When I do the planning run, it creates schedule lines for the PM order reservations and purchase requisition for safety stock. I need it to create schedule lines for all scenarios. Kindly help and suggest a solution.
Regards,
Satya

Hi,
Please refer the below links.
Schedule Lines not getting created in MRP
Re: No Scheduling line is generated when RUN MRP
Hope it helps you.
Thanks.

To generate Schedule lines for scheduling Agreement when MRP is run.

Hi,
Please help advise on my following requirement:
When I run the MRP for 'Single Item - Multi level' (MD02) for a material, I want MRP to generate delivery schedule lines for that material in Scheduling agreement.
Please advise as to how i can go about with this.
Regards,
Manju

Hi Manju,
For this you need to set creation indoactor for planning run in SPRO.
The path is spro-MM-CBP-Carry out overall maintenance of plant parameters-Click on maintain-give your plant-click on external procurement under planning run-here you can give your option for the schedule line creation.
Traction code is omi8. Hope this will help you.
Cheers
Ravi

Reschedulig Date Problem in Planning Run

Hello All,
Need Clarification..
The Scenario:
The Requirement date (OrdRes) is 13.02.2009, The planned Order generated is on 13.02.2009.
Now the OrdRes Date Changed Manually to 27.01.2009.
After Background MRP Run, in MD04 against the planned order, the Rescheduling date proposed is 27.01.2009 and exception message is 30 ( Plan process according to schedule).
System is Proposing the date, but not actually shifting the planned order.
If I re-run the MRP Manually, the Rescheduling is happening.
What at first place the rescheduling not happened? after manual MRP run the rescheduling happening?
P.N:
1. The Planned Order is not Firmed
2. The Planning Parameters are same for Background Run and Manual one.
Your inputs are highly appreciated..
Regards,
Siva

Hi Siva Kumar,
Once u change the delivery date (order rervation of Header), system will create planning file entry for Child materail and set Exception message 30 of child planned order
When u run the MRP next, child material should be included in the Planning Run and rescheduling should be happened .
This is what my finidings, Please check.
Pradeep

MRP Planning

Hi,
We have an issue where the part created the purchase requistion and gets rescheduled daily and thus the Release date in the purchase requistion gets Changed daily.As of result of which, the PR is not falling within a varint which is used to convert PR into PO.
Part is not used in any BOM and there are no open orders or sales orders for this part. MRP considered this part and created a PR as the safety stock has been consumed. Now whenever MRP runs(MRP runs daily), the requirement date gets Changed automatically, though there is no entry observed in planning file.Backward scheduling is applied in this case.
Your thoughts on this issue is appreciated!
MRP type for the part is PD - MRP
Safety stock is in negative
Planning mode 1 - Adapt Planning data (Normal) in MD03.
Planning file entry - no MRP planning type is checked
let me know if I am missing anything!
Thanks

Hello
On the tab "Quantities/dates" you should check the flag "Fixed ID" so that MRP won't change the requisition anymore.
BR
Caetano

Lot size exclusion from planning run

Hi Gurus
My scenario is some materials are maintained with lot sizes as EX , VB, HB , when planning run executed , the system should not consider the VB and HB lot sizes ( these are not bom components) and no procurement proposal should exist , we are not following storage location MRP ,
Pl come back in full thanks in advance
Regards
Ram

Hi ramki
VB is MRP type not lot size. VB consumption based planning with manual reorder point. The planning proposal will be created based on your reorder level.
HB is lot size of " Replinishment to maximum lot size "
Normally oils and others are procured where the storage tank capacity is restricted. The max replish level will be your max tank capacity. You can define them as cosumable materials or bulk materials.
Regards
J . Saravan

Planned order for MPS items can be unfirmed in MRP plan

Hi All,
I'm using SCP functionality (not ASCP) in MRP module. I run a global MPS first and then use it as supply schedule to drive mrp plans. I noticed that some planned orders (for MPS items) loaded into MRP from MPS can be unfirmed in MRP and I can enter new quantity and new date for them, whereas other planned orders for MPS cannot be unfirmed.
What is the logic behind it? How to control it?
thanks in advance,
Tom

Hi Ram,
I don't think that there should be any issue due to the planned order created in the system against the PIR for the next month ....& it will not lead to improper planing even if the demand changes still we are not going for the firmed planned order....... if the PIR changes during the next MRP run then it will adjust the planned order accordingly .....
Still you want to restrict the planning to the current month then the simplest way that I can think of is planning horizon....
Thanks
Kaushik

Regenerative planning run in APO

Hi experts,
I need your input on the following scenario.
We have APO PPDS implemented for our Manufacturing industry client. We have designed to run only Net Change Planning every day and there is no design to run Regenerative Planning.
What is the importance of running Regenerative Planning? What do we lose if we don't run a regenerative planning?
We have CTP scenario, so there are lot of parts planned automatically.
Is there any impact of automatic planning on Regenerative planning and vice versa?
What is the best practice to follow with respect to Regenerative Planning?
I appreciate if someone could answer these questions. Thanks in advance.
Regards,
Manimaran M.

Hello Mani
Following are details are from old SAP Handbook, good information to understand the concept.
====
Net Change Planning
Automatic material requirements planning is especially hard on system performance for production processes with complicated BOM structures. To guarantee frequent planning runs of those materials which are relevant for planning despite this problem, you can carry out the planning run with the "net change planning" procedure. This process only plans those materials which have undergone a change relevant to material requirements planning (for example, change in a production order due to excessive scrap, a new sales order, and so on) since the last planning run.
The so-called planning file exists especially for the planning run and contains all the materials and their respective MRP types. If a material is changed in a way that is relevant to the planning run, it is given a net change indicator meaning that it will be included in the next net change planning run. In a net change planning run, only these materials are planned.
Net Change Planning in the Planning Horizon
Performance can be improved even further by using the net change planning run in the planning horizon. Here, only those changes relevant to requirements planning that fall within a specific period (defined by the user and known as the planning horizon) are included in the planning run. It is advisable in this situation to carry out a total planning run in regular intervals (for example, weekly or monthly) to keep the planning results completely up-to-date.
Regenerative Planning
It is also possible to carry out a regenerative planning run. In this planning run, the system plans all materials that are relevant for planning. Usually, the regenerative planning run is only carried out in the implementation stages.
===
Hope this will help.
Thank you
Satish Waghmare

Planning Run through MD01

I was trying to take planning run for several plants,
made necessary config in spro, but unable to generate plan orders,
when i taking planning run through MD02, Plan order for material is generated, Kindly help me to find where i have missed the settings, no error is cooming when i am taking planning run

Hello Abhay,
MD01 is not advisable to run for all plants (if you are working with scope of planning). Run the same from MDBT transaction in background and check the spool log once this MRP finish...This will be better advisable from SAP. here you will come to know which materials are planned or which are not.
1) Check the controller parameters are same of your MD02 and MD01 to create planned orders.
2) Check indicator 3 delete and recreate data in controller parameter for MD01.
3) Check planned all components from the sane screen.
4) Run with regenerative planning if it is first time.
Run the job from SE38 with variant to create plannig file entries for all parts in plants.
Check whether MRP area activate check box is active or not in customizing...check the same whether plant level MRP indicator activated in customizing.
Please let me know whether your problem is solved. Thanks
Regsrds...
TAJUDDIN

MRP planning improved delivery date

Hello you all,
I have a question regarding the MRP planning of improved delivery dates. Let me schedule the scenario.
As material is ordered, the expected delivey date is indicated by delivery rules. If for some reason the supplier can deliver earlier, this is mentioned in the PO tab Confrmations confirmation catagory AB.
As we run the MRP via transaction V_V2, the updated delivery date is not shown in MD04.
What do i need to do to see the correct data in MD04?
If this is all a bit fuzzy, please ask for further details. I am not a SD consultant.
Thanks in advance for your reply.
Best Regards,
Peter Lans

Hi,
Run the program SDRQCR21 in SA38.
This will correct the data in MD04.
Hope this helps.
Regards

Stor loc stock to be excluded forone plant during planning run in PPDS

Hi All
I want stock from one particulat storage loc from one plant only to be excluded from MRP planning in PPDS.
I have activated in SPRO R3 -MRP , Storage location to be excluded from MRP
Now, I have a list of material master data in R3 and also in APO under the plant and stor loc. Also the integration model exists for material and stor loc stock
Do we need to change the master data in R3 for the stor loc indicator in MRP4 view for each and every material in R3 and then re activate the integration model
If not, is there any other process or transaction which automatically does?
Pls thr me some light on this
regards
Vijay

Vijay,
You should activate the MRP 4 view indicator. The MRP cutomizing is only for defualting the value during material master creation. The material master setting is only considered in MRP run. I am not sure about the integration model.
Regards
Ram

MRP planning run

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