MRP planning without QM stock.

Hello Everyone..
While taking MRP run system is taking QM inspection lot stock also in account.
e.g..
if i am planning 1000 qty and have 50 inspection lot stock, then after taking MRP run it is generating planned order for 950 only.
We don't want to take quality inspection lot stock into consideration.
Suggest the configuration changes.

HI
Following stock are taken into consideration for MRP:
1. Stock in Transfer
2. Blocked stock
3. Restricted use stock
those settings can be done from OPPQ or OPPI.
For your need you need to go another Sloc for QI stock and then Exclude this Sloc from MRP run thru T code OMIR with MRP indicator 1 and in MMSC with MRP indicator 1.
Regards
Anupam Sharma

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What are the disadvantages of implementing APO- Demand Planning without improvements or cleaning up the MRP. in other words is DP implementation dependant on MRP process. Gurus please advise

HI All. What are the disadvantages of implementing APO- Demand Planning without improvements or cleaning up the MRP. in other words is DP implementation dependant on MRP process. Gurus please advise

Hi Amol,
DP is the demand planning machine, here you estimate your forecast (future sales).
The MRP is a supply planning machine, here you use estimate the replenishment.
Both machines in a technical perspective are independent one each other. Now in a business perspective they are not: The problem that you will have if you don´t clean your MRP elements is not a problem in DP itself. I mean, you can have a very success implementation in DP, your forecast accuracy will be very good.. and you will get a very good forecast, but when the MRP run and estimate the replenishment, the effort that you made in DP will not be translated in good results and your planning situation will be still not good.
Kind Regards,
Mariano

MRP Planned % Safety Stock Not Generating Supply in R12 ASCP

Playing with MRP Planned Safety Stock in an unconstrained plan. See safety stock in the horizontal plan. See safety stock in the pegging tree. Yet this type of safety stock is not generating any supply recommendations. However with "regular fixed quantity" safety stock the plan is. Thanks in advance.

Hi
If I understand your qn correctly., user defined SS is working and MRP planned % is not. Have you setup MRP planned % such that you gave the SS method., bucket days and % for the item attributes?
Also make sure that you have demand for the item since it looks at your demand in future,adds up demand within the bucket days and applies the % .
Thnx
Partha

Exclude QA Stock in MD04/MRP Planning

Hi Guys:
I have 10000-Unrestricted , 2000 in Quality stock
when I check in MD04 Availble qty should show 10000 but it is showing 12000 in MD04.
I don't know unless i release QA stock to unrestricted it is not determined as good stock. I don't want to include QA stock into my MRP planning.
How to exclude that?
Thanks
Sweth

Hello Sweth ,
The quality inspection stock should be displayed in Transactions MD43, MD04 and the other MRP transactions.
The system behaves according to the documentation (Net requirement calculation):
The following stocks are grouped together to form plant stock:
- Unrestricted-use stock
- Stock in quality inspection
- Unrestricted-use consignment stock
- Consignment warehouse stock in quality inspection
In Customizing for MRP in the IMG activity Availability of Stock in Transfer/Blocked Stock/ Restricted Stock , you can also determine whether stock in transfer , blocked stock , and restricted-use stock are included in the plant.
Please read the documentation included in this link:
http://help.sap.com/saphelp_erp60_sp/helpdata/en/f4/7d27aa44af11d182b40000e829fbfe/content.htm
Unfortunately, an option to exclude quality inspection stock does not exist
in the customizing.
In the stock requirement list (MD04) , stock in quality check is always considered as available and part of the available stock. Therefore it is considered in the ATP-check from Transaction MD04. The system here works as designed. Only if you are working with the QM-module and using inspection lots , these are not included in the available stock but considered regular entries.
A possible alternative is to create a singularly storage location for a special QI Stock, which is not available for MRP.
I hope this information has been helpful.
Best Regards,
Frank

MRP run without one storage location

Dear All,
My client's requirement is they need to run MRP on plant level without considering one storage location stock
e.g if a material is having stock of 10 in unrestricted with storage location 1104. Now when mrp is run for 100 quantity planned order is created for 90 only planning strategy is 40....they want the MRP should not consider the stock in storage location 1104.....how this can be made possibe?
Please Suggest...
Regards,
Pawan Shetty

Dear all,
Pl. help me which user exit implemented for MRP RUN without Storage location ,b'coz. from slandered setting we are not able to do the same
Regards
Sandeep

Reg.MRP Run without sale order

Dear Experts
We are in need of MRP run without sale order. I have created Finished product material (T-Shirt) and assigned components to that and then I ran MRP, If I do so, MRP is exploded but result is not satisfied some non components are displayed.
What is my requirement is ,when I run MRP if there is stock availble production order should be created otherwise Material requirement has to created.
Pls help what is the configuration for MRP run,
Thanks
Rajakumar.K

Hi Raja,
One of your requirements isn't available in R/3.
What is my requirement is ,when I run MRP if there is stock availble production order should be created otherwise Material requirement has to created.
Standard MRP will create Dependent requirements (demand elements). MRP will create order PROPOSALs (purchase reqs or planned orders)(supply elements). MRP can be immediately followed by an additional program that will convert planned orders to Production orders. All these things are possible.
However, MRP will not check for the availability of components, and then selectively create production orders. Availability check, which is not part of MRP, is usually performed at a later part of the production order cycle.
Regards,
DB49

MRP Planning

Hi,
We have an issue where the part created the purchase requistion and gets rescheduled daily and thus the Release date in the purchase requistion gets Changed daily.As of result of which, the PR is not falling within a varint which is used to convert PR into PO.
Part is not used in any BOM and there are no open orders or sales orders for this part. MRP considered this part and created a PR as the safety stock has been consumed. Now whenever MRP runs(MRP runs daily), the requirement date gets Changed automatically, though there is no entry observed in planning file.Backward scheduling is applied in this case.
Your thoughts on this issue is appreciated!
MRP type for the part is PD - MRP
Safety stock is in negative
Planning mode 1 - Adapt Planning data (Normal) in MD03.
Planning file entry - no MRP planning type is checked
let me know if I am missing anything!
Thanks

Hello
On the tab "Quantities/dates" you should check the flag "Fixed ID" so that MRP won't change the requisition anymore.
BR
Caetano

MRP Planned Percent

Hello Gurus,
Please can somebody help in understanding the MRP Planned Safety stock calculations
There are "Bucket Days" and "Percent", please help me in unederstading these options and how should i set the "Bucket Days" and "Percent"
Regards

Hello..
the below statement is pick from oracle inventory user guide.
hope its help.
Safety Stock Bucket Days
ORACLE MASTER SCHEDULING/MRP AND SUPPLY CHAIN PLANNING ONLY
Enter the number of days to dynamically calculate safety stock quantities. The planning
process multiplies the Safety Stock Percent by the average gross requirements and
divides by the number of days you enter here. See Overview of Material Requirements
Planning, Oracle Master Scheduling / MRP and Oracle Supply Chain Planning User's Guide.
Safety Stock Percent
ORACLE MASTER SCHEDULING/MRP AND SUPPLY CHAIN PLANNING ONLY
Enter the percent to dynamically calculate safety stock quantities for the item. The
planning process multiplies this percent by the average gross requirements and divides
by the Safety Stock Bucket Days.
*6-48 Oracle Inventory User's Guide*
The planning process uses this attribute when you set Safety Stock to MRP planned
percent. See Overview of Material Requirements Planning, Oracle Master Scheduling /
MRP and Oracle Supply Chain Planning User's Guide.

MRP has to consider stock of Scheme and Space

Hi Experts,
I have got a new requirement at the time of planning MRP has to consider stock of Scheme (for increasing sales client has kept one plus one offer) and Space (either space is available in wm or not). It is purely MTS scenario.
Can any help me how to achieve the requirement.
Thanks in advance.
Regards
V.Sundeep
8431633761

Hello
There is no such thing as "Scheme" on MRP.
Also, MRP does not check if there is enough space on WM. An option here would be to use a lot sizing procedure with a maximum stock level.
If you want to develop your own logic, here you will find the main BAdIs available on MRP:
BAdIs for MRP
BR
Caetano

MRP Plan - Alternate BOM vs Substitute Component

We have certain situations where ITEM B (length 5 in) can be used in place of ITEM A (length 3 in) in which just the amount cut off differs. To be recognized in MRP planning and work order creation, should an alternate BOM be used or a substitute component?
Is there a general rule of thumb that indicates when to use which feature?

Dear PP watson,
1.While giving the PIR's in MD61,after entering the values click on the schdule line tab page and then in
the top menu click on settings--->prod.version,now against the PIR enter the prod.version whould be
considered.
So this will be considered during MRP run.
2.IF 2 prod.versions exists for the same lot size and validity dates then the system always picksup the
first prod.version during MRP run.
3.IF you want the system to consider the second prod.version,then lock the first prod.version before
taking MRP run.
4.If quota is maintained in MEQ1,then as per this you will get the output in MRP.
Points 2,3,4 is generally used if PIR's are assigned without any prod.version.
Come back with your queries.
Regards
Mangalraj.S

Regarding order reversal without affecting stock

Dear all,
Issue is regarding the prod. order reversal without affecting stock of materials. Scenario is as follows.
I have an order of X matl. year 2011 - this order not yet delivered where as the raw materials has been issued by mb1b (261).
As this order not yet been delivered, it is showing in WIP with value. KKAX.
Afterwards user created second order and completed too. Now previous order reamined open without confirmation.
For removing ths order from WIP, we can reverse the 261 movement in current date, but it will also revert the raw matl. stock alongwith values to unrstricted.
Where as finance peoples doesnt want thew same.
Also as del. qty. is not 0, we cant apply del. flag too.
Please suggest the appropriate way to remove the previous order from wip without affecting the stock of materials.
Dont want to do changes in table entry also.
with best regards,
Manish.

Hi,
Thanks boss.
It is working now correctly.
The issue is the i_mvtit-XSTOB should be equal space in case of Goods issue while incase of Reversal it should be equal to X.
Thanks for ur efforts.
I had awarded you points.
Thanks a lot.
Thanks & Regards,
Rayeez.

The dealer changed our plan without letting us know about disadvantage.

An authorized dealer changed our plan without letting us know what is going to be changed, and we didn't even know they are changing our plan on new contract, we just found out, they do not want to answer. I want to know if we can get back our old plan, as the contract was signed under false information.
This is the story happened today:
My mom, is the master holder of our VZW account, we've been using verizon for years and years, and we first got our smartphone when Verizon just started selling iphone 4, we ordered it online when it was just released.
The plan we had was family plan with unlimited data.
We did not used data that much for the most of the time, but we did used it a lot for some month - thanks to unlimited plan.
We were trying to keep our unlimited data plan, even when my mom lost her iphone 4, she didn't connect with her old phone (not the smart one) so that our unlimited data plan would not be changed.
The dealer we made contract for iphone 4 has moved, or disappeared, i don't know, so my mom had to find another verizon dealer who speaks Korean,
because she doesn't speak English at all - but she's the one who take care of the bills and this kind of stuffs as she has more available time than me.
I wanted iphone 5 when it was released, but wasn't really sure about paying for it to get upgraded because iphone 4 was doing pretty well enough for me.
Then she found this dealer in Korea Town ( Ultimate Wireless - at 6th), and she told me that they could get us the newest smartphone only for $75 -
iphone 5 for me, and Samsung note 3 for her.
I was like - 'Samsung maybe offer some sort of special rate, but I'm pretty sure Apple wouldn't sell their just-newly-released-phone for much low price than 2yr contract price.'
and my mom was like ' i don't know but they said they can do it for sure' - so i was like Ok, why not .
I guess that's about an year and half ago.
Now iphone 6 is here, and i looked up on my verizon account and Sadly, my contract ends next May or something.
So I told my mom about Verizon's iphone trade-in offer and I feel sad about that I am not eligible for it right now.
My mom happened to visit this dealer again to add a new line in our plan, and she asked about that trade-in offer and mention that her daughter (me)
is sad that she is not eligible.
And that evening, my mom told me that they said they can do this trade-in thing for me.
and i was like what? how?
and she was like 'how do i know? they said they can do it so just told me to bring the old phone'
Well my mom, is 54 years old Korean born woman, who doesn't know about technology, English, or any complicated stuffs.
She doesn't even know what the term 'trade-in' means, so that I even had to explain her like it's an offer from verizon you give them old iphone 4 or above, and they give you $200 certificate. But only for new 2yr contracts.
She was like 'well, she said she ordered it already so just go pick it up'
She normally picks up the phone for me (since she's always around K-town, but im not) but today, I happened to have free time on afternoon, and she had some appointment so I had to go visit the dealer to pick up the phone.
So I went in, they were nice and kind, recognized my mom by mentioning her name.
She, the dealer, was a bit busy helping out other customer so I had to wait for a while -
While i was waiting for her, I just looked around inside of the store - like TV screens promoting new phones, and new plans and stuffs.
Finally she got back to me and brought out the iphone 6 from back -
and she was like
'Not sure if you know, but your contract has not been end - so it's going to be like returning and getting back with the EDGE' (speaking Korean)
If i didn't see the 'EDGE' plan stuffs from the TV screen, i probably would just go ok- ok- ok- thanks.
But when she just mentioned 'EDGE', i felt something is not right.
so I asked her, what exactly the 'EDGE' is, and what is being changed.
she hesitated a bit -and said
'Um... so you now have 6 GB data.. and ..'
i was like what? no no. we have unlimited data plan since our very first smartphone - and we never changed plan and tried keep the plan when even we lost one of our phone.
then she was like
"um...but..it seems like it changed.."
SO i asked When did it changed.
and she was like "i don't know. But you guys use only 3GB anyway"
I was like ' well, that's not important how much we actually use our data. the thing is we never changed our plan to keep the unlimited data plan'
and she just ignored it and move to next issue - setting up the new iphone 6 for my number.
she was like 'You don't need to give us the old phone. the payments will be billed to your statement and it's going to be.."
She was saying everything quickly and just briefly in Korean. She sounds like YOU DON'T HAVE TO PAY ANYTHING FOR THE PHONE.
I didn't even know there is such thing like payment plan for buying a phone BEFORE I saw it on TV SCREEN while i was waiting.
And those promoting screens was made in English, while most of their customers are Korean who doesn't know English much.
and i was like "what? what payment? Are you saying I don't have to pay for the phone OR are you saying I'm paying for the phone every month?"
She was like " uh... I mean.. there's certain payment amount you are paying for iphone 5 currently, and this plan, there will be about $10 difference for the phone payment...and.."
I'm a person who raised in Korean till highschool I speak Much better Korean than English, but I was hard to understand what she was exactly saying
because she was saying everything so complicated.
So I tried to clarify: "Ok. so this phone - I am not getting it for free. Right?"
then she was like 'uh...yes - it's now free but you don't have to pay anything right now'
So I clarified again " so that means, I'm buying the phone. not free. right?"
and she was like "uh..but it's not that you buy this right now. It's about $30... so.."
She then was saying this very unclearly so that she sounded like the phone only costs $30.
"then why did you tell my mom that you can to trade-in deal for me?" I asked.
then she was like "I didn't tell her I can do trade-in. It's not trade-in"
So I told her" OK, as you know, she doesn't know about anything about this kind of stuffs. she doesn't even know the word 'trade-in' in English. She said she asked you about we bringing you the old phone and you get us $200 gift card so we would use that card to buy iphone 6 and she told me that you said YES YOU CAN DO IT, SO BRING THE IPHONE 4"
She paused for a while, and I asked her again "and what's up with the change of plan? Our plan was unlimited data. Did you tell my mom about changing the plan? If she knew plan's being changed, she would not do this with you, or she always asks me before signing a contract if there's any change. All i remember is you are getting us decent phones only for $75. How can you explain about this?"
I was amazed after hearing her answer
"I don't know"
and her kind attitude was gone, she was like 'i don't have nothing to do or say'
I was so mad, told her to cancel the iphone 6, and I just left the store.
I'm not a person related to the law, but I've met some lawyer few times with my friends, and I remember hearing this story about fraud -
although the customer signed the contract on a stack of paper with small letters saying all about the terms and condition -
if the customer was been told differently than the actual contract info by seller,and the seller took advantage from it, then that could be counted as fraud.
I felt so conned and so sorry for my mom. I told her the story and she's mad, too.
My mom and I will look up the old statement and check records to see if we were paying for our phone during current contract and visit the dealer again if we find something odd.
But as from the story above, the dealer goes like she doesn't know anything about plan changes (even it was something she did) - so I don't really wanna talk about it with her.
So I was wondering if anyone knows if it is possible to go back to our old plan in the case when the plan was changed without user's acknowledgement.
Sorry to let you read this long story, sorry about temper.. but does anybody have idea on this sort of cases?

yes I knew it was too good to be true, so i was worried but their answer was don't worry it can be done, we are the authorized dealer.
If they fully told us about it, I wouldn't even upgrade my phone and just kept it up with my iphone 4 which I think is still working good for me.
ahh... I just feel so bad
I mean i might be ok with 6gb as we actually don't use that much for the most of the time, but still. This is wrong.
And they tried to do exactly same thing again. and just ignored the issue when I brought it up.
The reason I'm mad and want to get back my old plan is mainly because I feel we've been conned and lost something that we would not have lost without knowing it - and they knew about it all but hid it.
I don't know.. not just about losing the plan... but I think this is so wrong.

Outbound delivery and pgi without sufficent stock

Hi,
I would like to know few things regarding.
1. Can we process outbound delivery and PGI without having sufficent stock.
2.if yes than what will be the status of document flow.(when i did it system showed following message, sales order-being processed,outbound delivery-being processed, and conformaton of service-completed.
3.if we can not do pgi and delivery without sufficent stock than what is alternative for the same.
Kindly reply as soon as possible.
Thnaks
Rahul

1) Yes. It is based on your item category like TAX, you can post the goods issue and system will not check for stock availability. It is also subject to other parameters like
a) ticking the Negative stock field in material master
b) ticking the box for your Valuation area in OMJ1 etc
2) As I said above, if you use item category TAX and do PGI, then in document flow, you can see Confirmation of Service against this delivery document
3) Stock should be made available
thanks
G. Lakshmipathi

MRP recommendation -- Do a Stock transfer instead of Purch or prodn Order..

With the MRP report recommendations you can either select to fulfill the recomendation by Purchase Order or Production Order. is it possible to add another option i.e Stock Transfer. I.E Customer has mutliple warehouses in different regions and they are supplied via a primary warehouse. eg run MRP for region x and use the MRP recommendations to trigger stock transfers from the primary Warehouse.
Any pointers Greatly Appreciated!!!
thanks

Thanks for the reply, currently I am heading down the path of
using the order recomendation table (ORCM) from there it should be possible to run an addon to present this table with the option of a stock transfer from a primary warehouse
so the user would
1: run the MRP as normal
2:then from the recomendation screen launch a new screen that gives you the option of selecting a warehouse and initiating stock transfers for items that are available
3:ones that are not available(or not enough in stock) would remain on the recomendation report to be actioned with a PO or ProdOrder.
the stock transfer would move the stock to some sort of virtual wharehouse while the logistics physically move the goods. then then to receive the goods the user would enter a similar screen bring up all the goods in the virtual w/h and maybe tick all the valid ones and do a stock transfer to the 'actual' w/house.
ps any comments on this 'theory' are appreciated
thanks for looking

Is there anyway to increase the number of minutes to your plan without changing the rest of your plan?

Is there any way to increase the number of anytime minutes for your plan without changing the rest of your plan?

CBaker13,
An important question. Most calling plans established by Verizon Wireless are designed to cover calling plan minutes as part of your calling plan rather than a separate feature. You can generally keep most other features if you change your calling plan if that is what you are concerned about.
Maybe I can provide a better answer with some details and make a recommendation to you. Could you advise us what calling plan you currently have? What specific concerns do you have regarding what features you might lose?
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MRP planning without QM stock.

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