MRP/RDA/ME59/BOM

Hi guys,
I have two great questions to ask you:
1-  I have run MRP that has created a Purchase Request with item category 'L' and so with bill of materials.
Then I created a Purchase order with tr.ME59 but this PO has not taken  the components from PR and so, after I entered the good receipt with MIGO, the components have not been downloaded from storage of the vendor !! Now it has been already registered the invoice and the delivery and I don't know how can I delete the reservations of this components..!!!
In your opinion what is it happened?But first of all how can I delete the append reservations of that components,perhaps by a tr.MB11, mov.type 261 or 543 and special stock K,is it right?
2 - When I run the table RESB and I enter the material code(component) I DON'T see the purchase requisition code but for me it is necessary to see the PR code..I have verified in others customer systems and the RESB registers the PR code..Must I set something in the customizing or  something when I convert the PR by ME59?
Thanks in advance to all,it is important for me to have right answers, I will regards suddenly with 10 points.Bye
Maximilian

Hello Abhik,
You have more options. You can use:
- lot size (defined in BOM header)
- production version (several option you have: lot size, manually assign a PV to a planned order) - it was mentioned by you
- you can use explosion date (OPPP, Logistcs > Production > MRP > Master Data > BOM by date)
MRP 4 (in material master) > 'BOM explosion/dependent requirement' tab > you can set selection method according to your wish.
Details:
http://help.sap.com/saphelp_46c/helpdata/en/f4/7d2b1144af11d182b40000e829fbfe/frameset.htm
BR
Csaba

Similar Messages

  • MRP run without bom explosion

    Dear All,
    Can it possible to run mrp without bom explosion against demand management & demand program for 78 weeks its mid-long term?
    BOM is not considered by client,so it possible to run mrp without bom?
    Regards
    Gajjen

    Hi,
    You Can run MRP with out BOM explosion
    Option 1: In MRP 4- Set  MRP dependent requirement - 1
    or
    Option 2: Make the BOM status to 2 In active.
    or
    Option 3:
    IF you want BOM for Other purpose such as costing, Then
    Create a New BOM status as per your requirement in OS23,  Remove the  check mark of MRP  Explosion .and assign to the BOM status to respective bom
    Regards,
    Sundaresan
    Edited by: Sundaresan . E. V on Aug 26, 2010 5:03 PM

  • MRP of alternative bom

    Hi gurus,
    how can i ensure explosion of desired alternative BOM during MRP run? Setting of BOM explosion strategy by production version is not helping. I am using mySAP ECC 6.0
    Thanks and regards
    Abhik

    Hello Abhik,
    You have more options. You can use:
    - lot size (defined in BOM header)
    - production version (several option you have: lot size, manually assign a PV to a planned order) - it was mentioned by you
    - you can use explosion date (OPPP, Logistcs > Production > MRP > Master Data > BOM by date)
    MRP 4 (in material master) > 'BOM explosion/dependent requirement' tab > you can set selection method according to your wish.
    Details:
    http://help.sap.com/saphelp_46c/helpdata/en/f4/7d2b1144af11d182b40000e829fbfe/frameset.htm
    BR
    Csaba

  • Material in two plants, I run MRP with the BOM is not found in prod plant

    Hi all,
    I have plant 1020 material 12345
    Plant 1020 is the production plant for material 12345
    The material 12345 exists in plant 1070.
    The material 12345 in plant 1070 has no MRP.
    Plant 1020 material 12345 config in MM03
    MRP1 --> MRP Type = PD
    MRP1 --> MRP Controller = G03
    MRP3 --> Planning material = PLAN_1020_GR03
    MRP3 --> Planning plant = 1020
    Plant 1070 material 12345 config in MM03
    MRP1 --> MRP Type = P3
    MRP1 --> MRP Controller = 017
    MRP3 --> Planning material = empty
    MRP3 --> Planning plant = empty
    The BOM in cs11 for plant 1020 material 12345
    has 3 components
    Comp#1
    Comp#2
    Comp#3
    The Dependency is code
    TABLE TB_1020_SUPERBOM (PP_nuance_interne = $ROOT.PP_nuance_interne,
    PP_dim_billette_bom = $ROOT.PP_dim_billette_bom,
    PP_CODE_LONG_BILL = $ROOT.PP_CODE_LONG_BILL,
    pp_component_bom =$self.pp_component_bom).
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    Comp#2
    Comp#3
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    Comp#2
    Comp#3
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    Hope this explains m'I situation.
    Regards!
    Curtis

    Hi,
    If you want a reply in one line, it would be SAP R/3 does not supoort this feature.
    You will have to go for APO module.
    There are few things which can be done in R/3 side, as in maintaining a scope for MRP run in OM0E, maintaining special procurement key etc etc, but all these will not do any check of stock in another plant & can only help in a very limited way if all any for your specific need.
    But SAP R/3 provides a cross plant evaluation via MD48 to know the stock & demands at all plants, this can help only for evaluation purpose.
    Hope it clarifies.
    Regards,
    Vivek

  • MRP RUN- KIT BOM explosion not working

    We setup one layer BOM’s for our maintenance KITs as parent material and components as child material.  For  example KIT is TS10000-K1 and components are TS10001, TS10002 etc setup as next layer with in the BOM. Both KITS and components are defined as material types ERSA (Spare parts). These one layers BOMs are setup as production BOMs and expected to create purchase requisitions for KITS and components by exploding BOMs during MRP runs. We use purchase requisitions and convert them into POs to procure both KITS and components. We DO NOT USE Panned orders and Production orders. 
    The safety stocks / reorder point are considered as demand for KITS and components as we do not have any external demand for KITS and components.  
    MRP run is creating purchase requisitions automatically for both KITS and components as per safety stocks and reorder point defined in MRP Views of Material Master. This is working as expected.  
    The issue is: KIT BOM’s are not exploding to generate purchase requisitions for the dependent components of KIT BOM. Please suggest the way to resolve this issue. 
    Split valuation: Also we plan to use split valued KITS with both new and refurbished. So we need BOM explosion for split valued KITS
    also (after the 1st issue is resolved).   
    I verified the following items to make sure the required configuration and data setup is defined correctly.
    1) Planning file activated Plant - OMDU 
    2) Executed MRP run with Total Planning - MDBT and MD02 (single item, multiple levels)
    3) BOM explosion for MRP activated- OS23 
    4) MRP type in MRP1 view- PD and VB (I tried both separately but BOM is not exploding).
    5) Procurement type “F” (MRP 2 view) and lot size “EX”  
    6) Planning strategy in MRP 3 view (tested w/o planning strategy and with strategies 10 and 40. But BOM is not exploded)
    7) BOM status and usage (status is active and usage is for production-CS02 and OS20)  
    8) BOM Validity date (Valid) 
    9) BOM structure in CS12 (BOM is exploding in CS11) 
    10) Availability check  
    11) Selection of BON ID to have BOM usage indicator assign (OS31).
    12) No alternate BOMs or production versions or work scheduling view are used.
    Please review the above 2 issues and suggest any workable solution. Thanks in advance!
    NOTE: I extensively used MRP with multi-level BOM explosion in my earlier projects without any issue. However the above issue is a  bit strange  why one layer BOM is not exploded in this case. 
    Regards
    Srini  

    Hi
    Thanks for your response. I reviewed all SAP notes and none of them are applicable to my scenario.
    1808396 - BOM changes not considered by MRP: I have not changed BOMs.
    1781324 - MD11: Valid BOM alternative is not found. We do not have alternative BOMs.
    1791009 - No BOM explosion after changing production version: We am not using production versions.
    Our Material KITS are PM spare assemblies set up as BOMs and consists of individual spare parts as components. We are creating purchase requisitions and not planned orders. We are not using PP functionality/Production orders.
    MRP is generating purchase requisitions for KITS and components as per ROP and safety stocks. In other words it is working as expected.  The issue is BOMs which are parent assemblies are not exploding to the next lower level components.
    Please note that I am not getting any error messages when MRP is executed.
    Regards
    Srini.

  • MRP Plan - Alternate BOM vs Substitute Component

    We have certain situations where ITEM B (length 5 in) can be used in place of ITEM A (length 3 in) in which just the amount cut off differs.  To be recognized in MRP planning and work order creation, should an alternate BOM be used or a substitute component?
    Is there a general rule of thumb that indicates when to use which feature?

    Dear PP watson,
    1.While giving the PIR's in MD61,after entering the values click on the schdule line tab page and then in
    the top menu click on settings--->prod.version,now against the PIR enter the prod.version whould be
    considered.
    So this will be considered during MRP run.
    2.IF 2 prod.versions exists for the same lot size and validity dates then the system always picksup the
    first prod.version during MRP run.
    3.IF you want the system to consider the second prod.version,then lock the first prod.version before
    taking MRP run.
    4.If quota is maintained in MEQ1,then as per this you will get the output in MRP.
    Points 2,3,4 is generally used if PIR's are assigned without any prod.version.
    Come back with your queries.
    Regards
    Mangalraj.S

  • BOM Explosion for MRP Area

    Dear Expert,
    I have doubt regarding BOM explosion for MRP Area. This doubt is triggered when performing MD01, as result I do not find the dependent requirement in MD04 for my FG. I have maintained the BOM through CS61 and MRP area for all component, I understand that only component level system is taking into account MRP area (storage location). FYI before maintaining all components to MRP area, the BOM explosion was successful exploded. Your advice is appreciated.
    Best regards,
    Mahnansa

    Dear,
    Please check the Explosion control in Customizing, Transaction OMIW.
    Try to explode the BOM in CS11 , CS12 or CS13 if it is working there in curret date then chack the planning file entry in MD21.
    You need to convert the planning file entery at MRP area in OM0F.
    Also note the dependent requirement is not generated in the corresponding MRP area to which the production storage location in the material master has been not assigned for the data of the MRP area.
    Regards,
    R.Brahmankar

  • Concept of Alternate BOM in Process Order.

    Hi,
    We are having Process order Scenario & we watn following options.
    1.       Having 2-3 BOM of the same FERT/HALB with alternate Raw Materials.
    2.       Selection of Specific BOM for Process Order depending on the Availability / Requirement.
    3.       Creating Issue Slip / Reservation for the Specific BOM.
    4.       Issuing Material accordingly.
    5.       Booking consumption accordingly.
    Thanks in advance.
    DON

    Dear
    Please find below the answers of your question ;
    1.Having 2-3 BOM of the same FERT/HALB with alternate Raw Materials. ; Goto CS01-Enter Plant-Enter Material -Enter Usage and List down all the items in frist Alternative .Again to create Alternative 2 and so on , you need to go CS02 with same menu path -System will automatically take the Alternative 2  or you can copy Alternative 1 if you have similar items with additional new items..
    2. Selection of Specific BOM for Process Order depending on the Availability / Requirement ; As far as MRP is concern , BOM selection  and explosion of BOM for depdent , needs to have BOM Selection methods  Blank , 1,2,3 in MRP4 view .If you have maintained Producton version with all those aternative  with proper validity and lot size , then MRP will explode as per lot size and valididrt depeding on the order qty  or you can also create demand MD61 with Production Version based on the avalabity of BOM [MD61-Enter User parametes -Scheculie Tab -Goto Settings-Production Version -Enter PV with spefic BOM based on availablity ]   and then run MRP in MD02-NETCH ,3,1,1,3,2 .Howver , you can also select this production version manually while creation of Process order  based on the Order Type Depent Parameters in OPL8-Select Process Order Type-Goto Detals-Here Master data tab -Select Production Version -Keep it 1-Manula Selection .Remember , as sequence , MRP will select the frist PV listes in MRP4 view of Material master if it does not find proper lot size and validity.
    3.Creating Issue Slip / Reservation for the Specific BOM. ; Generally , MMD/Store will be given Reservation Number  and they will chekc in MB51 for open reservation for Goods Issue and carry out MIGO-261.Frosm Shop Fllor you can try Pick List  or you can print Process Order Print out in COP1 or MD4C print out also .Otherwise develope customs Forms as per the information permissible from you business to store .
    4. Issuing Material accordingly.; It will happen in MIGO-261 or automatcally based on Backflkashing in MRP2 view -Always back flash so that at the confirmation time in co15/c011 , you can automatically goods issue the material .
    5.Booking consumption accordingly ; It is Process Order Cycle from Releasing of Process order to till Goos Recipt of Process Order in MIGO-101.You can also use Auto GR based on the Control Key set up in Master Recipe which triggers the Auto GR.
    Regards
    JH

  • BOM Explosion problem

    Hi,
    I have multilevel BOM (almost 10 levels with around 1500 materials), in which many materials repeat at different levels.
    I am facing problem in one of the material during MRP, This material is used at 10 different levels. Altogether to produce a FG it requires in 36 numbers. In different levels quantity of it required is different. Say 8,1,4,2 etc but total qty is 36.
    When MRP is run the requirement generated for this material is same at all levels i.e 36(total qty) / 10  (BOM levels) = 3.6
    But actually system must generate requirements as per BOM quantity. Not sure what is wrong.
    Requesting you all to reply quickly for this issue.
    Regards,
    Pavan

    Hi,
    Below is the little knowledge i have which want to share with all the august people around.Hope it would be helpful enough for you to get the results.
    A BOM is not exploded in the following situations:
    - No BOM is effective:
    -- On the explosion date and in the given area of validity
    For the given effectivity parameters
    - The BOM has a deletion indicator.
    - The BOM is a multiple BOM, and has no alternative that matches the lot size for your required quantity.
    - No BOM matches the selection criteria of the BOM application you selected.
    - This is possible in the following situations, for example:
    -- The application does not take all BOM usages into account.
    For example, the application only takes BOMs that are relevant to production into account, so a BOM that is relevant to sales and distribution is not exploded.
    -- The application selects a specific alternative on the explosion date you require. The material master record supports alternative determination by Explosion date.
    If the specified alternative is not valid on the explosion date, the BOM is not exploded.
    -- The application takes production versions in the material master record into account, but no production version has a BOM that is valid on the explosion date you require. The material master record supports alternative determination by Production version.
    The system only explodes the BOM defined for the production version that matches the alternative and/or usage entered on the explosion date required.
    -- The application only takes BOMs with certain status indicators into account.
    For example, the application for MRP only explodes BOMs that have at least the status Explosion for MRP.
    Further checks:
    - Do the proper Scheduling in Routing (Backward/forward). In md61 give the requirement in next month.check your in-house production, planned delivery time in md02 give MRP Control parameter Rexplode BOM and Routing.
    - Check BOM explosion data in MRP4 view of material master view ( Individual/Coll data).
    Please revert with your response
    Thanking You in Anticipation
    Regards
    Chandra

  • Issue with MRP

    Dear experts,
    I am running a MRP on a BOM material, MD01 and somehow the material is not creating any purchase requistion in the MRP run as expected, when manual execution step by step I can create one.
    I need to know what master data settings I need in order to create a automatic PR, by running MD01, to be able to create PR.
    The PR should only be created when the material stock has lower then then safety stock.
    Please help

    Dear
    If  you have BOM for the main material , then it must be Manufactrured  item or it can be also a external procurement .That depends on the Procurement Type in MRP2 view .So goto MM02-Main Material Code -select MRP2 VIEW -Keep the Procurement
    Type as X-Both In house and External Procurement .In case if you do nto want to create Production Order ,  you cam convert the planned order to PR also in MD04.
    If you want exclusively PR only for the main , try with Procurement Type -F.
    Mian material :
    1.MRP Type : PD
    2.Procurement Type -X or F
    3.If you have F , then keep planned delivery time in MRP2 view .
    4.Run MRP with MD02-NETCH , 1,3,3,3,2  either foreground or back ground -Single item , multilevel
    5.If you running MRP in MD03 -It will only plan frist level -Main Material not BOM compoenets .
    6.If you run  MRP in MD01-It will take all the material in that plant /storage loaction based on the planning file entry (MD20/MDRE+MDAB)
    Check and come back
    Regards
    JH

  • MRP - Production Version

    If there are 2 prod. ver. (BOM alt. is diff. in both prod. ver.) for a product. Selection of prod. ver. is manual.
    How MRP will plan RM? In MRP , selection of BOM is by Sel ID. only (Sel. ID - Sel. priority - BOM usage)

    Hi Sandeep,
    There is no manual selection of prod versions for planned orders in MRP run. MRP always select prod version/BOM based on the selection criteria in MRp4 view. If you have 2 prod versions with selection criteria 2 "selection by prod version" then the first valid prod version will be selected otherwise you will get error "BOM has not selected" from MRP. Otherwise during manual creation of planned order you can assign prod verisons.
    Without prduction versions creating planned orders for RM is not possible so selection of BOMs from any other mode is vain. I mean RS type of planned orders. You will always get stock planned orders from MRP which are not qualified for RM scenario.
    if you have any question then please inform with rewarding suitable points.
    Regards
    TAJUDDIN

  • Quote and Sales Order BOM Explosion

    We are attempting to utilize a ETO process without PS.  We create a sales quotation and begin to build a quote BOM (using type 1 production) and a Routing for the entered quotation.  Eventually we decide to create a sales order with reference to the quote.  We copy the quote, we copy the quote BOM (type 1 production) to create a sales order BOM (type 1 Production) and copy the quote routing to create a sales order routing.  We however make a few additions/changes to the Sales order BOM.  When we run MRP for the sales order the system pulls the quote BOM not the sales order BOM. 
    If we slightly adjusted this proccess and create a costing BOM (type 6) at the quote rather than the production BOM (type 1) and again create a sales order with reference to the quote copying the costing BOM to create a sales order type 1 production BOM MRP says no BOM is found.  We believe that MRP should pull the sales order BOM rather than the quote BOM if both are type 1 but most certainly believe that if the quote only has a costing BOM and the sales order has a production BOM MRP should recognize it and utilize it.  This does not happen.  Any thoughts?

    Thanks Piyush.
    I have already gone through that. All my questions I have alredy put here .. Could you please care to have a look at it..
    Integrating SD with PI and any Services available out of the box to use..
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  • Multiple BOMs

    Hi Team,
    I have created two BOMs for the same material (Material Code: SEMI1). In first BOM of SEMI1, i have assigned the RAW1  (raw material) of 10 quantity. In the second  (alternative BOM)BOM of SEMI1, i have assigned the RAW2 ( raw material) of 10 quantity.
    The material RAW1 is locally procured item. The material RAW2 is imported items. But the material is same. Due to local procurement & imported procurement, we have created two material codes (RAW1, RAW2) for the same material.
    1. Now if i run MRP, which BOM will be considered by default?
    2. In order to produce SEMI of 1 quantity i need 10 quantity of either RAW1 or RAW2. Currently i have 7 quantity stock of RAW1 and  3 quantity stock of RAW2. At this situation, if i run MRP, will both BOMS will be considered so that no procurement proposal is triggered?
    Please guide me on this.
    Regards
    Kumar

    Hi Kumar,
    Please go through the suggestion
    Now if i run MRP, which BOM will be considered by default?
    I suppose that you have maintained the production version for the SEMI1, by default
    system will take first BOM with RAW1 and ask for the procurment of RAW1 material.
    If you want the seconf version of BOM has to be use during the MRP, then you have
    to maintain the second version in the OPPP.
    In order to produce SEMI of 1 quantity i need 10 quantity of either RAW1 or RAW2. Currently i have 7 quantity stock of RAW1 and 3 quantity stock of RAW2. At this situation, if i run MRP, will both BOMS will be considered so that no procurement proposal is triggered?
    No std SAP will not behave in such a way. if you want the system to behave in such
    a way then you have to add the RAW2 in the 1st BOM of SEMI1 and have to use the
    Alternate Grp method, use below link for more detail about this
    [http://help.sap.com/erp2005_ehp_05/helpdata/EN/f4/7d2ba044af11d182b40000e829fbfe/frameset.htm]
    Please check and revert.
    Thanks,
    Hrishi

  • MRP Run with production version.

    Hi Experts;
    I am working as a member of a SAP implementation supporting team. The client wants to run MRP with alternative BOM, not with the 1st BOM. As a solution for the requirement i created production versions and assigned to MD61 schedule line tab. It is working properly.
    But the user maintain some quantity as a safety stock for finished materials also. To cover the safety stock requirement, system create planned orders with the 1st BOM, not the production version.Already i have maintained the selection method "3" in material master.
    Is it possible to cover safety stock with alternative BOM.
    Please help..
    Thanks,
    Malka

    Hello Malka,
    For your issue,,
    As per other expert suggested you can block the first production version but if in future you want use first production then,,
    In these case you maintain production version in many way
    Ex.
    1.  Lot size .(if production version using for specific lot)
        Maintain the Lot for both production version, so Production version 1 lot completed system take       second production version.
    2. Production version validity date (If production version using for specific period )
        In this case after completion of 1. Production version period system take second one
    3. Manually selection of production version (If multiple production version and all have same condition)
        Whenever you convert the planned order to production order, one pop up come and ask for                manually selection for Production version, for this you go to OPL8 and select the Manually                production version
    I hope this information cover your all requirement, No need to go with quota arrangement
    Still you want know about the Quota arrangement, Please create new thread so other expert also provide their view
    Regards
    Umesh Mali

  • Component selection in MRP

    Dear all,
    We have material BOM & order BOM for same material. But at the time of MRP run order BOM should be selected even setting is also made in OPPQ but components are not getting planned in MRP.
    Please suggest the solution.
    Regards,
    SAP CONS

    Dear,
    1. Check the material having valid date BOM, ie BOM should be available on planned order basic start.
    2. Check the BOM usage
    3. check the BOM status ( Active or inactive)
    4. Check material assigned with any prod version.
    5. In MRP4 view check the BOM selection method. Lot size means check the lot size in BOM header.
    And MRP type should PD please check and come back.
    Regards,
    R.Brahmankar

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