MRP run but no planned order creation

Hi ,
I use MD61 to create PIR , i can saw PIR in MD04 sceen.
Then i run MRP via MD02 there is no planned order be created.
But if i run MRP via MD43 , the planned order appear .
Could anybody can help on the topic ? Thanks !

Dear Denny Sheng
i think you are asking about two different things:
1) you have enter PIR in md61and those are reflected in md04,but when you take MRP Run( md02) planned order are not created.This is because there must be stock of material available
2) The planned order are created when you run md43.This means you have selected MRP Type MPS.please check .
Regards
Prashant

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MRP run - misalignment for planned order between Date and Production Date

Hi All,
We've just integrated SAP for a new plant.
The MRP runs based on Routing Lead Time for Make materials instead on Material Master Lead Time, for Capacity Assessment purpose.
When requirements dates lay in the past, MRP performs forward scheduling starting from current date and properly defines Production End Date according to Routing.
By checking MD04, for the proposed Planned Order, the basic date is same as Current Date (= same as Requirement Date) instead of being same as Production Date.
It works as it if checks stil the MAterial MAster LEad time instead of Routing. In fact if I updated the LT of MM the MD04 provides the right Date.
For future requirements, the MRP works properly, by having basic dates (both start and end date) aligned with Production Dates of Planned Order.
How can I do the alignment w/o updating In House Production LT?
Thanks,
D

Hi Caetano,
we have already done this configuration in OPU5 but it doesn't provide any benefit.
Below how we configured it:
Scheduling level: Via detailed scheduling
Adjust dates: adjust basic dates, adjust dep. reqmts to operation date
For capacity scheduling: Always basic dates, dep. reqmts to operation dates
Scheduling type: Backwards.
Regards,
D.

Background MRP Run Some times Planned orders are not generating.

Dear All,
We run MRP in the background at plant level once in a month. Some time we do not get planned order for the material in MD04. Than we run MRP (Selected material only) manually through MD01 considering MRP control parameter 13132.Than only we get planned order. Plesae let me know why it happens? Please give your comments on this.
Thanks & Regards
Kundan Kumar

Dear Kundan Kumar,
First check the output list or the results of MRP run in SM37,find out for how many materials it has
throwned out error,I hope in this list you can find out the materials.
Then the next step you have to check once again the material master settings.
Instead of running in MD02,first check whether was there any issue in master data,or if this happening
repeatedly for the same materials and work around.
Regards
Mangalraj.S

Planned order creation via MRP depends, If we change Delivery date in STO

Hi,
Planned order creation via MRP depends, If we change Delivery date in Stock transfer Order.
I created STO with delivery date as 31.1.2012 and when i checked MD04, i can see Planned order created on 27.2.2012 with the same above STO quantity .
Now when i changed the delivery date as 30.1.2012 and runned MD03, and then checkd MD04, planned order disappeared.
Why Planned order got created when STO delivery date was 31.1.2012 and when I changed the delivery date in PO, planned order disappeared.
MRP profile details :
Plnd delivery time 1
GR processing time 1
Planning time fence 38
Tot. repl. lead time 38
Can you please let me know why system is beaving in this manner?
Regards
Utsav

Hi,
Normally , MRP runs based upon the requirements.If your STO is created for a date , system checks through the availabiloty check wheather there exists any stock for that date to get deliverred in the supply plant .If there exists for that date the stock , planned order will not be created.If no stock available then a planned order will be created in MRP.
cHECK the availability check parameters assigned to material master in supply plant.
Regards,

Automatic Planned order creation-Strategy 50

Hi all,
I am using strategy 50 and first two levels of the finished material are make to order. Whenever i create sales order a planned order is automatically created for the finished material but for the material one level below no planned order is create, although this material is also make-to-order (ind/Col indicator is empty). Please guide me how can i achieve automatic planned order creation for the materials which are one level below the finished material (Note: Assembly is also of make-to-order strategy)
Best Regards,
Shah

HI ,
You are using planning stg as 50 " Planning without final assembly ", and this stg you need assgin only TOP level code i.e salable code , and down level codes no need to maintain .
Once you enter sales order in TOP level code system will generate planned order and from next level onwards you need to run MRP manually / Scheduled ( single level / multilevel).
System will not generate MRP for two level automatically i.e TOP level and next level when you enter SO.
I hope this will clear to you
Thanks
Sekhar

Automatic Plan Order Creation on Sales Order save

Hi friends,
We are having an requirement where Automatic Plan Order should be created on Sales Order saving.
We have Material A in Plant 1000 & Plant 5000.
Plant 5000 in plant where Manufacturing is carried out & Plant 1000 is service Plant.
We are using Special Procurement key for Material A in 1000 Plant which triggers procurement from Plant 5000.
When Sales Order is entered in Service Plant 1000, after saving Order Plan Order should be created in both Service Plant 1000 & Manufacturing Plant 5000 along with Sales order reference.
I have tried using Strategy Type 81 but Plan Order is created while saving Order only in Service plant (1000), but with Procurement Type (E - In-house Production) & No Plan Order created in Plant 5000.
Can you please guide me how to meet requirement?
Thanks in advance.

Hi Jiaul,
Thanx for reply.
I have already assigned the Special Procurement Key to Material A in Plant 1000.
In Plant 1000 procurement type is F (External procurement)
But when Plan Order is created after saving Sales Order it is created with Procurement type E (In house production).
If I delete Firm Plan Order generated & run MRP for Sales Order / Item. It gives me required output generating Plan Order in both Plants.
Regards,
Rameshvar

Planned order creation IDOC

Hi Experts,
i've a requirement where i need to develop a custom IDOC for Planned order creation. is there any standard IDOC for Planned order creation and if it is there then provide me the complete details like IDOC name, message type name, posting and selection program names etc.
if i need to create a custom idoc then wht is the procedure for it.
Regards
Faisal

Hi Abdul,
You can use the below details for achieving the below requirement:-
Message Type :- LOIPLO
Basic Type :- LOIPLO01
You need not create any custom IDOC type as we are having a standard IDOC type available within SAP, but you need to write a custom function module to read the data from the IDOC segments and then call the below BAPI to post the Planned Order.
Check the input parameters of BAPI and gothrough the documentation of the Basic Type in WE60 transactions, whether all the necessary input parameters of the BAPI are covered in the standard IDOC type, if not then we need to customize the standard basic type to meet the requirements.
Bapi which needs to be used is BAPI_PLANNEDORDER_CREATE.
I think all these inputs will solve your purpose.
Thanks,
Mahesh.

MRP setting for Purchase (Planned Order ) Requirement date

Dear Sir,
During the MRP run , we desire that the genertaed Planned Orders for the Purchase related items , should have requirement date as either the current date or the current date plus procurement lead time defined in the Material Master against the item .
To achive the abobe requirement , we request you to pl guide us as what setting / parameters are required to be set in the MRP setup . Or if there is some other alternate approach , pl suggest the same .
With Thanks and Rgds
Sonia Agarwal

Dear
Generally , during MRP run , system will genarted Planned order for Purcahsed item if it is opening period .
The opening period for the planned order represents the number of workdays that are subtracted from the order start date in order to determine the order opening date. This period serves as a time float, which is available for the MRP controller when converting a planned order into a purchase requisition.
You define the opening period for the planned order in Customizing for MRP in the IMG activity Define floats (scheduling margin key) and assign it to the material in the Scheduling margin key field (MRP 2 view) in the material master
Now if you want to have Planned order for purchased item with requirement date as current date , then maintain Demand date like Sales Order requirement date as curent date in VA01 or PIR date as current date.
Where as MRP will consider the Planned Order based on planned opening date , lead time , GR processing time from MRP2 view .So for current date requirement , u should keep Lead time and GR processing time as 0.
Regards
JH

Prevent Planned orders creation in Sourcing Org

Hi,
We have a customer requirement as below:
Supply Chain : Org1 <-- Org2 <--Org3
Item Name: X
Item X has demand in Org1 procured from Org 2 by Sourcing "Transfer From"
Item X in Org2 has planned order demand which triggeres a Planned Order in Org2 and to be procured from Org 3 by sourcing type "Transfer From" and it will create a Planned Order in Org3 which has sourcing "Buy from" External supplier.
Org1 : Sales Order -->Planned Order1 for Item X
Org2: Planned Order Demand2 -->Planned Order2
Org3: Planned ORder deamand3-->Planned Order3
Planners are different for Org2 and Org3 wan to do releases indivudually on their own schedules.
Planner in Org2 want to ensure Planned order3 in org3 not to be released earlier than ISO creation in Org2 for item X.
How to prevent planned order creation in Org3 having transfer planned order from Org2 to org3 for ISO creation.
Need your valuable inputs.
Regards,
Kumar Kancherla

Hi Kumar
If I understand your question, the requirement is not truely about Planned Order Creation but releasing a planned order in Org3 before ISO is recieved in Org2 from Org1?
This is more of a business process issue than planning since plan will provide a replenishment suggestion when there is a requirement based on sourcing rule. I'm assuming that these 3 orgs are planned in single ASCP Plan.
One way to enforce this business process is by using "Auto-Release within Time Fence". Since lead times for Item X will be longer in Org1 vs. Org2 and Org3, planned order in Org1 will be released first triggering Internal Req/ ISO between Org1 & Org2 first and then between Org2 & Org3. While this may be OK if you plan to implement all suggestions from ASCP without manual intervention, it may not be acceptable to some planners who may want to control the release process manually.
You may try it out with a limited set of items initially before rolling it out for all item/ orgs.
I re-iterate that this issue is more of a discipline that planners need to use their discretion and due diligence to collaborate with other planners to ensure that lower level supplies are released only after a firm demand is released from higher level.
Please feel free to let me know of any further concerns in this respect.
Thanks
Navneet

Optmizer Planned Orders Creation

Dear SAP Experts ,
I am facing some problems with Planned Orders creation. I am executing discret optimization but it is creating planned order without taking into account minimum lot size.
For i.e
For one product with forecast 500 pc and minimum lot size 150 .
Optmizer should create 4 orders with 150 pc taking into account minimum lot size but it is creating 3 orders with 150 and 1 order with 50 pc to fullfil demand .
Some one can help me ?
Nice Regards
Mauricio Filho

Hi,
What is PPM/PDS max lot size? it seems due PPM max lot size you are getting these results.
SNP Optimizer can't respect max lot size defined in product master.
it can respect only min lot size and rounding value from product-location master for that
in optimizer profile must be discrete and on discrete consraints tab define Mini PPM/PDS lot size and Integral PPMs/PDS horizon.
If data view has weekly as well as month buckets, define 12 Months (don't define 52W) in discrete constraints tab if you want to respect these constraints for one year.
Regards,
Vipul

Planned order creation with sale order assingment at the run time of MRP

some material item not planed with sale order stock in MRP run time. all setting in material master are corrected as i knowing.having some mistake in setting other configuration.

Planning strategy is Make to order individual collective as individual but still come as make to stock plan orders
Incase of Header material- Plan order is creating in MTS
Check the sale order procurement tab, Is The requiremnt type is relevant to your Stratergy?, if not chnage it to correct requiremnt type and rerun MRP again
Incase of component material- Plan order is creating in MTS
Check for the component material MRP 4 View, individual/Coll.req- as 1. If not set as 1 and rerun the MRP again

Planned Order Creation after Sale Order MRP MD50

In a BOM of FERT material, one HALB material is present at different BOM levels. When we run sale order MRP (MD50), system will create one planned order for complete quantity (total qty of HALB material at all levels put together). Is there any way, so that system will create different planned orders for the same material present at different levels ?

Hi,
MD50 is T code for running MRP w.r.t sales sales, During MRP run system will explode the BOM and plan the requirements for all the levels( i.e, multiple levels)
with regards,
P.P.Anand

Planned order creation for another plant

I have 3 plants 1, 2 and 3.
I receive forecast in plant 1. Convert it to PIR in plant 1, and run MRP for plant1.
Plant 2 is the supplier plant for Plant 1, but it is not manufacturing.
Plant 3 is the production plant which supplies to plant 2 and plant 2 gives to plant 1.
How can i automatically create planned orders in both plant 2 and plant 3 directly from plant 1 through MRP.
Also I need to do this without Special Procurement type.
Regards
Krishnaraj

I receive forecast in plant 1. Convert it to PIR in plant 1, and run MRP for plant1.
Plant 2 is the supplier plant for Plant 1, but it is not manufacturing.
Plant 3 is the production plant which supplies to plant 2 and plant 2 gives to plant 1.
How can i automatically create planned orders in both plant 2 and plant 3 directly from plant 1 through MRP.
As Told by Mario you have to achieve this through SPK only in Std SAP. You have to create to one new SPK for each plant (1 & 2 plant).
Say for Plant one Create SPK 41 Stock Transfer from plant 2. Under Special procurement header select
Special procurement - U
Plant - 0002
Procurement type - F
For Plant two Create SPK 42 Stock Transfer from plant 3. Under Special procurement header select
Special procurement - U
Plant - 0003
Procurement type - F
No when you will give the demand for 0001 plant & run the MRP demand will be flown till 0003 Plant through STO.
If have any query plz come back.

Manually Planned order creation

Hi Gurus,
When i am creating planned order manually in MD11, some times ( not allways) it is asking for components although it has a Bill of material. But if we create pland order through MRP it woudn't asking for any components. Can u please tell me when it will ask for components if it has a BOM maintained?
Regards
Rajib Pathak

Hi,
I am using same order type for both manual creation and automatic creation......also i am using a valid BOM. Furthermore some time it is not asking for components. My question is in which condition it wil ask for components whereas there is a valid BOM.
Edited by: Rajib Pathak on Oct 27, 2009 12:14 PM

Planned order creation with PDS valid on only order start date and not finish date

Hi All,
We have requirement to allow creation of planned order manually if production version is valid on order start date and not finish date. This is because lead time of order is longer. I refered OSS notes 385602. I could find out solution for this is implementation of OSS note 694140 to change validity mode at activity level to consider start date of first produce activity in validity interval. Problem is even If I create order in APO by implementiong this note planned order is not transfered to ECC and it gets stuck with error production version not valid.
Is there any way in ECC to control this? Any config or customization?
Regards,
Santosh

Nilesh,
I think there is a simple procedural skip happening in your business process. You are right when a planned order is created after MRP it would default assign it to the first available production version. 2options available for us,
1. First use transaction MF50 and do the line loading and assign the quantites to the production versions/Production lines, so that the actual capacity planning is getting completed. This way you can have planned orders with both the production versions and matching to your actual line capacity.
2. Use Quota arrangement concept, to automatically split the Planned orders during MRP for a percentage based on individual production versions.
Now when backflush is performed S225 table is updated and Planned order qty also gets reduced.
Hope this helps....
Regards,
Prasobh

MRP run but no planned order creation

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