MRP Run error " Schedule Lines not generating properly"

Hi Folks,
I am facing a typical issue with MRP Run.
Every time when I am running the MRP for a particular material I have made settings such that Schedule lines to be generated by maintaining the Source list and MRP relevancy as 2 in source list. Also I have fixed the vendor. Now my problem is I am getting Schedule lines for first run and Combination of Purchase requests and Schedule lines or only PRs for the next MRP run.. This is keep on repeating in such as way that the planning is shifting as said above for subsequent MRP Run.
Note that the initial settings during MD02 remain same for all run.
I want only schedule lines to be generated but not PR.
Pls advise and provide input where the wrong might be.
Quick responce would be appreciated.
Regards
Shash

Dear shash,
Check with What are the MRP control Parameters values which you are using for the MRP run.
In MD02, For Deleivery schedules run with value 3 - That's - Schedule lines.
The other options are 1 No schedule lines
2 Schedule lines in the opening period.
check with this & revert back.
Regards
Mangalraj.S

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1.activated checkbox source list in material master.,Procurement type is F, MRP type PD , lot size MB , marked JIT Scheduling indicator as 1 in Pur view of material master , no MRP group is used in our process.
2.Maintained Inforecord.
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Hi,
Please check the below links...
Schedule Lines not getting created in MRP
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HI All,
I have created Schduling Agreement, maintained Source List with MRP Relevant - 2 option and maintained Vendor as Fix, maintained info record.
I have created a material with MRP type as PD and lot size as EX, and strategy group as MTS. Now when i enter requirement through MD61 and do MRP Run through MD02, system is generating PR instead of Del Schdule line inspite of schduling agreement.
But If i change MRP type to VB and maintain reorder point and maintain min lot size, then system generates Del Schdule lines for the same material.
What could be the reason. I want delivery schedules based on MRP Type PD.
Where I am wrong in MRP Views or in any cutomization. It seems that purchasing part is fine since it creats scudles line so no problem in SA or in Source List.
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I have created Schduling Agreement, maintained Source List with MRP Relevant - 2 option and maintained Vendor as Fix, maintained info record.
I have created a material with MRP type as PD and lot size as EX, and strategy group as MTS. Now when i enter requirement through MD61 and do MRP Run through MD02, system is generating PR instead of Del Schdule line inspite of schduling agreement.
But If i change MRP type to VB and maintain reorder point and maintain min lot size, then system generates Del Schdule lines for the same material.
What could be the reason. I want delivery schedules based on MRP Type PD.
Where I am wrong in MRP Views or in any cutomization. It seems that purchasing part is fine since it creats scudles line so no problem in SA or in Source List.
Hi Vikas,
After being thru with your query,i would like to reply your ultimate question"I want delivery schedules based on MRP Type PD"
Simple answer:put parameter 'delivery schedule line' as '3'(schedule lines in opening period) without simulation mode.
Please make sure you don't make any change with previous settings(custom)
please get it done and revert.
Regards
Chandra

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Hi Gurus,
My SA type is 'LP', source list is marked with 2 'relevant to scheduling line'.
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BR,
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Dear Dragsky,
You need to create scheduling agreement in ME31L
Also check this link
[Schedule Lines not getting created in MRP;
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Schedule lines are not generating properly in MD04

Hello All,
I have a issue in MD04, in which schedule line for Schedule agreement is not getting generated on the same day as sales order is created (09.05.2014). But Schedule line is getting created in different date. Because of which i am creating schedule lines manually at required dates.
Note: I have attached screen shot of MD04
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Hello Manoj
Please observe that there are rescheduling exception messages and rescheduling dates for your scheduling agreements. It generally happens when you have sales orders in the past and you don't allow "start in the past" for replenishment proposals generated by MRP.
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MRP Run Error creating Requisitions instead Schedule Lines

Hi Folks,
I am facing a typical issue with MRP Run.
Every time when I am running the MRP for a particular material I have made settings such that Schedule lines to be generated by maintaining the Source list and MRP relevancy as 2 in source list. Also I have fixed the vendor. Now my problem is I am getting Schedule lines for first run and Combination of Purchase requests and Schedule lines or only PRs for the next MRP run.. This is keep on repeating in such as way that the planning is shifting as said above for subsequent MRP Run.
Note that the initial settings during MD02 remain same for all run.
I want only schedule lines to be generated but not PR.
Pls advise and provide input where the wrong might be.
Quick responce would be appreciated.
Regards
Shash
Edited by: Shash on Sep 19, 2008 1:10 PM

Can you please tell me how you solved the problem as i have the same problem .
Quick response will be a boon.
Regards
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Schedule Lines not getting created in MRP

Dear All.
I created Scheduling agreement and assigned this Scheduling agreement in Source list with indicator 2 which is u201CRecord relevant to MRP. Sched.lines generated automaticallyu201D
Then I run MRP using MDO3 and parameters
Processing key: NETCH
Create Preq:     1
Del schedules:     3
Create MRPlist:     1
Planning mode:     3
Scheduling:     2
But still the results shows as its creating Purchase Requisition .
What can be reason for this?
Please let me know your thoughts on this
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hi,
Normally this shd not happen if the data is maitained properly....
I mean you shd check the run results from MD04/06..in which check which sourcelist the system/MRP has taken while run..is this source same as you maintained....
Yes check header data....
As you are saying that yes, the sch. agr. validity lies, but only this doesn't mean that del. sch. will generate....you have to check the schedule dates which would have mentioned for the generation of del. schedule...if this date is later, means, tomorrow or day after tomorrow even though its in validity period, system will not generate del. sch. for this sch. agreement...then system will PR...
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After running MRP, the planned delivery time maintained in Purchase info record is not taken into consideration for calculating start date of the schedule line of externally procured material generated by the system.
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Any idea as to what might have gone wrong?
thx for your help in advance.
Rgds,
Ranjeet

Hi,
Determination of PLD from the Purchase info record is maintained in transaction code:OMDT. Planned Delivery time is also maintained in Scheduling agreement. However, it is not calculating delivery date as well as release date.
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Schedule Lines not created from MRP

Hi !!
I have a finished product ""111-2523-64"" and in its BOM i have a semifinished product ""111-2523-64-010"" produced(Inhouse)& three raw materials .
For the Raw Materials I have made the scheduling agreement & source list with indicator ("2"" create schedule lines automatically""
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*but no schedule lines are created for the raw materials.*
Please Guide , Itz very urgent.
Regards
Rahul Bhardwaj
9909986406

Dear Rahul,
When u r running MRP maintain '3' for Delivery Schedules Field under MRP Control Parameters ( T Code MD02). Sheduling Agreement should be valid. If there is sufficient stock on hand compared with the requirement then system will not create any Schedule Lines. In material master of raw Materials on MRP2 view Procurement Type should be Maintained as 'F'. If u have maintained 'E' or 'X' then MRP run will not create schedule lines.
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MRP - Unfix Fixed Schedule Lines with partial receipt

Dear Experts,
I am facing a problem that I haven't been able to solve using previous postings in the forum nor reading OSS notes.
I have a Factory PL01 that needs some raw materials that are bought and received in a distribution center DC01 located in another city.
Procurement data in material master MRP views:
In PL01, this Raw materials have external procurement with special procurement key "transfer from DC01"
In DC01 this Raw materials have external procurement witho no special procurement key (standar purchase order)
To make things easier we have an LU Scheduling Agreement and also maintained source list to generate automatic schedule lines after running MRP.
This is working ok.
My problem comes here:
When I create the delivery for schedule line (VL10G) the receipt becomes fixed in PL01. Lets say theorical quantity is 20.000 on schedule line but finally supplier can only deliver 18.000 to DC01 and DC01 can only transfer 18.000 to PL01.
in MD04, plant PL01 There will be a fixed pending quantity of 2.000 for the schedule line that will not be overwritten by MRP runs.
I would like to "Unfix" this fixed quantity but I can't. I read previous postings and many people say it's not possible and that quantity should be adjusted manually in schedule line to delete the fixed receipt.
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Please throw me a light about this.
Best Regards,
Sebastián Ligueros

Sorry I cant help you in your question but, i think you can help me in my.
I need to use MRP to creade the schedule lines for an schedule agreement LU but even when the Info record is set, plants are set witht the vendor and customers, MRP is not creating the Schedule lines automaticaly.
Do you remenber what things are required to do it?
I also set the source list with the Schedule Agreement and put it as relevant to MRP (2).
Any help will be great thanks.

MRP RUN- KIT BOM explosion not working

We setup one layer BOM’s for our maintenance KITs as parent material and components as child material. For example KIT is TS10000-K1 and components are TS10001, TS10002 etc setup as next layer with in the BOM. Both KITS and components are defined as material types ERSA (Spare parts). These one layers BOMs are setup as production BOMs and expected to create purchase requisitions for KITS and components by exploding BOMs during MRP runs. We use purchase requisitions and convert them into POs to procure both KITS and components. We DO NOT USE Panned orders and Production orders.
The safety stocks / reorder point are considered as demand for KITS and components as we do not have any external demand for KITS and components.
MRP run is creating purchase requisitions automatically for both KITS and components as per safety stocks and reorder point defined in MRP Views of Material Master. This is working as expected.
The issue is: KIT BOM’s are not exploding to generate purchase requisitions for the dependent components of KIT BOM. Please suggest the way to resolve this issue.
Split valuation: Also we plan to use split valued KITS with both new and refurbished. So we need BOM explosion for split valued KITS
also (after the 1st issue is resolved).
I verified the following items to make sure the required configuration and data setup is defined correctly.
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8) BOM Validity date (Valid)
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Srini

Hi
Thanks for your response. I reviewed all SAP notes and none of them are applicable to my scenario.
1808396 - BOM changes not considered by MRP: I have not changed BOMs.
1781324 - MD11: Valid BOM alternative is not found. We do not have alternative BOMs.
1791009 - No BOM explosion after changing production version: We am not using production versions.
Our Material KITS are PM spare assemblies set up as BOMs and consists of individual spare parts as components. We are creating purchase requisitions and not planned orders. We are not using PP functionality/Production orders.
MRP is generating purchase requisitions for KITS and components as per ROP and safety stocks. In other words it is working as expected. The issue is BOMs which are parent assemblies are not exploding to the next lower level components.
Please note that I am not getting any error messages when MRP is executed.
Regards
Srini.

MRP create more Schedule Lines than target quantity

We already follow the OSS note 83343, we create a Schedule agreeement and validity date is the same as the Source List and Quota arrangement, also the Target Quanity is the same in the quota arrangement in the maximun quantity and Maximun release qty fields.
After maintaining that data, we run the MRP as follow:
Processing key          NETCH               Net change for total horizon
Create purchase req.    2                   Purchase requisitions in opening period
Delivery schedules      3                   Schedule lines
Create MRP list         1                   MRP list
Planning mode           1                   Adapt planning data (normal mode)
Scheduling              1                   Basic dates will be determined for plann
After that, still in teh schedule agreement was created more schedule lines that the quantoty is bigger that the target quantity in the sched Agreement.
What else we miss??

Thanks for your not help.
That I can investigate is the quota arrenagement is incorrect but for some reason the QA is not working.

MRP Run error " Schedule Lines not generating properly"

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