MRP RUN for increased qty of SODS PR for complete qty instead of increase
While doing MRP RUN for increased qty of SO No line item 10 to 20,System is making PR for complete qty instead of increased qty.
Sales order - 0001
Line item - 10 Qty - 10
Line item - 20 Qty - 15
MRP run against the sales order for line item 10 & 20 PR / PO raised for qty 10 & 15 respectively.
After that qty has increased in sales order.Again we run MRP system generates totla no of PR insted of Increased qty .
Sales order - 0001
Line item - 10 Qty - 10 + 5 = 15
Line item - 20 Qty - 15 + 5 = 20
Plz help
There are few questons here:
- when you increase the amount of the sales order item, is the newly added amount confirmed with the same date / schedule line? You can check the schedule lines for that SO item.
- have the purchase requisitions, which were generated after the first MRP run (before the modification of the SO items), been modified manually (are they firmed?) / processed? In this case MRP cannot modify (delete) them (and create new ones)...
- did you check the MRP control settings in material master
Remark: even if you get several PRs, you can create one PO from them.
Similar Messages
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MRP Run For Credit Blocked Sales Orders
Hi
Does any one know how to prevent the generation of planned orders for Sales orders which
have been credit blocked. At the moment the reservation is still visible on MD04 and is therefore
planned during the MRP run. As a result manufacturing continues for these sales orders.As far as credit block is concern; what it means is that delivery will not be done for this customer via VL01N.
This means if you have blocked this customer in FD32; no delivery to be done
It may not be linked with MRP calculation b'cos it comes into picture while doing delivery & not during planning
Rgds -
Hello Everyone,
We have a issue in the MRP process. When we run MRP it creates PR for additional quantity then needed not considering the Purhcase Order that exisits already. Below example will explain you in detail.
Product A Plant ABC
Stock 4
Product A safety stock = 8
Purchase Order creatred = 3
So when MRP run it should create another Purchase requistion for Quantity 1 (4-8+3 =1). But it is creating a Purhcase Requistion for Qty 4 which means it is not looking into the Purhcase Order Qty 3 that is coming in. There is no minimum lot size or any rounding rule.
Please can you tell me if there is a settings/config where we allow/not allow the Purchase Order to be considered during MRP run. I think it should be a plant specific config as for our other plant I dont see this happening.
Any help will be appreciated.
Thanks
SAP Fanhi,
Few checks:
1. Check rescheduling horizon...
2. check the plannning key set while running the MRP....is it NETCH...try with NETPL or NEUPL if doing for first time...
Regards
Priyanka.P -
Repeated purchase req. in MRP run procudure
Dear SAP experts,
Here at my client site, i have one scenario of mrp run of consumables.They maintain safety stock in material master MRP view,
I am using MRP type PD.Now after MRP run,system creates purchase requisition as per safety stock qty,( consider initial stock
is zero) now when i convert Purchase requisition into purchase order. i refresh the MD04 list, as soon as i refresh i get the
purchase req. converted into PO item.Upto this point its ok. but during this refresh function i get repeated purchase requisition
of the same quantity as previous one..Why this is happening? any specific reason behind this? my logic is not getting clear.
please assist me to find exact reason..
Thanx in advance..
Regards,
RaviHI
If the initial stock is zero then system will generate the PR for the safety stock also and then for the Dependent requirement.
Check and revert
Regards
Anupam Sharma -
Schedule lines are not getting generated during MRP Run
Schedule lines are not getting generated during MRP Run. I have maiantained source list for the material with proper validity date and also maintained scheduling agreement . MRP relevvant Indicator , I have marked - 2 which means -Record relevant to MRP. Sched. lines generated automatically.
Still I am not able to get schedule lines and instead of that *Purchase Requisitions* are getting generated.
Can any one help me and suggest me what to be done in this case .
Thanks & Regards ,
NirmalyaDear,
Welcome to SDN,
In transaction OMDT you have to enable the indicator create schedule lines
In MD02 MRP control Prameter here select the Delivery schedules -3- Schedule line. Processing Key as NETCH and Planning Mode - 3 delted and recreated.
Maintain source list ME01, in that put MRP indicator as '2' i.e. schedule lines via MRP.Put your agreement no in that.
If u run MRP properly u will get schedule lines automatically in ME38.
Make the schedule agreement, make it source relevent in the source list make is FIX and MRP indicator as 3.
Regards,
R.Brahmankar -
Automatic creation of PR after MRP run
Hi,
can anyone please tell me what all fields are picked up in a Purchase Requisition(PR) in the scenario of automatic creation of PR after MRP run.
If we are using more than 1 PR type in the system how is it determined during the MRP run that the PR will be created for which type.I understand that source list will have to be created and maintained but how is the PR type determined
Thanks in advanceIn PR the system checks for the material and vendor. See the steps below.
Step1:Auto PO tick in material master Purchasing view (mandatory)
Step2:Auto PO tick in vendor master Purchasing view
Step3:Maintain Source list for vendor and material (If u r not using source list for auto PO creation, the assign the Source of supply to a PR in ME56)
Step4:Maintain Pur. Inforecord
Step5:ME59n : execute for PR and Vendor In ME59n, you can also select the PR document type. If you want to select different document types, go for multiple entries and enter the doc types.
When u execute, the system will give the appropriate PRs. Select the required and convert to PO.
But through MRP you cannot create PO directly only Planned orders can be created.
Reward if helpful..
Thanks,
Srib -
"Generic" material master in MRP run
Hi
Our business users want to use MRP to manage the stock of materials such as circuit breakers. There are however many manufacturers/types and while a certain specification is required, they would be happy to purchase from a variety of suppliers whose products could be different from one another.
Would it be possible to use MRP to do this, and how could that be achieved?
The process envisaged would be something like this:
Material number xxxxx with MRP settings defined; stock falls beyond prescribed level.
System must generate requisition indicating requirement for circuit breaker in general
Procurement must get quotations from variety of suppliers (as per tender and procurement policy) based on minimum specification.
Quotations received must be evaluated and based on price/quality, the supplier selected and order placed.
Item must be received against specific material number yyyyy for that supplier's circuit breaker.
Any suggestions much appreciated.
thanks and regards, Larayou can only receive an item which is specified in the purchase order.
if the purchase order has XXXX then you cannot receive YYYY, you have to receive XXXX and then either use a 309 movement to get it to YYYY, or even better using a production order to make YYYY from XXXX.
Further if you plan XXXX and procure YYYY, then this order does not reduce the requirement for XXXX, and the next MRP run will give you again a requisition for XXXX. -
Alternative BOM problem in MRP run
Hello Experts,
We have two BOM for one material.Now I want to use BOM-1 for MRP run & BOM-2 for subcontracting.I have maintined following settings.
1) Production version.
2) BOM explosion selection method in MRP4 -2
3) Assign PV in inforecord for subcontracting.
4) Assign PV in MD61 in schedule line .
But when I run MRP it still consider subcontracting BOM.Have I missed any setting?
Kindly guide.Thanks you.Hi, Follow the below process,
1.Enter the BOM selection method as 2 in the MRP4 view of the material master.
2.In case if you have not assigned the production version in MD61 against the PIR's under schedule line
tab key (in the top menu click on settings and prod version ,then you can assign the prod version which
you need to pick during the MRP run),the system always picksup the first production version during
MRP run even if all the prod versions contains the same validity dates and lot sizes.
3.If you are not willing to assign the prod version in MD61 ,but the system should consider the second
prod version for MRP run means,then set the locked status for the first prod.version.
4.When run MRP via MD02 or MD50 in the simulation mode.(i.e w/o giving tick in simulation mode).
Click on Save,You will get a pop screen,
Now click on the continue icon, Then go to Plaining Results: Individual lines screen.where you will get Plan order on which when double click you will get pop screen below,where you have Planned order no,quantity,plant,storage location,and version.
Now here you can select the required version,and it will become firmed. This BOM will be used in the order now. Try it. -
Alternate material, alternate vendor handling in MRP run
Could you please guide for the following :
1) Alternate materials setting/handling for MRP run.
2) Alternate Vendor setting/handling for MRP run.
3) Handling of sub contacting for MRP run.
Edited by: laroia on Sep 22, 2011 10:11 AMHi,
Hope these two notes as FAQs might help you in identifying the issue , Please check and retun back .
206684 - MRP: automatic source determination
457110 - FAQ: Source determination in purchasing
Rehards -
Database Table where MRP Run results are saved-Urgent
Hi Gurus
i need your help in identifying the database table where the MRP Run results are saved , this is needed for creating a custom report similar to MD45(but for entire plant) where i can look and pull the sum of all the receipts and issues, ATP Quantity for a given material in a particular plant
and ignore zero quantities in the receipts and issues field
i tried in <b>MDTB</b> table, MDTB-MNG01 Quantity received or quantity required but it has no entries maintained in it and so it cannot be used.
So can you please help me with the table where i can get this information asap
thank you very much for your time and solutionPlease use the code below which will help you in extracting data from MRP table.
You can enhance this program basing on your requirement.
*+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
A sample program to extract data from the MRP table.
*+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
REPORT ZMRPTABLE.
TABLES: MDKP, "Header Data for MRP Document
MDTB, "MRP table
MDTC, "Aggregated MRP table items
T457T. "Description of MRP elements
DATA: BEGIN OF MDTBX OCCURS 0.
INCLUDE STRUCTURE MDTB.
DATA: END OF MDTBX.
SELECT-OPTIONS: PLANT FOR MDKP-PLWRK OBLIGATORY,
MATNR FOR MDKP-MATNR OBLIGATORY.
CLEAR: MDKP, MDTB.
SELECT * FROM MDKP WHERE DTART EQ 'MD'
AND MATNR IN MATNR
AND PLWRK IN PLANT.
WRITE:/ MDKP-MATNR, MDKP-PLWRK.
IF MDKP-CFLAG EQ 'X'.
CLEAR MDTBX. REFRESH MDTBX.
IMPORT MDTBX FROM DATABASE MDTC(AR) ID MDKP-DTNUM.
LOOP AT MDTBX.
MOVE MDTBX TO MDTB.
SELECT SINGLE * FROM T457T WHERE SPRAS = 'E'
AND DELKZ = MDTB-DELKZ.
IF MDTB-PLUMI = '-'. MULTIPLY MDTB-MNG01 BY -1. ENDIF.
WRITE:/ MDTB-DAT00, T457T-DELB1, MDTB-VSTAT,
MDTB-MNG01, MDTB-LGORT.
ENDLOOP.
ELSE.
SELECT * FROM MDTB
WHERE DTNUM EQ MDKP-DTNUM
ORDER BY PRIMARY KEY.
SELECT SINGLE * FROM T457T WHERE SPRAS = 'E'
AND DELKZ = MDTB-DELKZ.
IF MDTB-PLUMI = '-'. MULTIPLY MDTB-MNG01 BY -1. ENDIF.
WRITE:/ MDTB-DAT00, T457T-DELB1, MDTB-VSTAT,
MDTB-MNG01, MDTB-LGORT.
ENDSELECT.
ENDIF.
ENDSELECT.
This is taken from www.sap-img.com
Hope this helps you. -
How to carry MRP run based on MRP areas
Hi All,
I want to run MRP for selected MRP area irrespective of plant and material.
Is there any configuration to get this option.Please let me know ASAP.
RegardsPlease check these answered links:
Run MRP by MRP area - Tcode?
MRP-Run settings
Re: material provide to vendor for MRP run
Re: mrp run
Re: MRP Run in an excluded Storage Location
Edited by: Afshad Irani on May 5, 2010 12:30 PM -
Production orders in place of planned orders in MRP run
Hi,
Please help me with this senario,
we receive saleorders through CRM interface then these are chnged to redistribute to different plants by changing the plants in saleorders.
we want to run and create production orders directly for these saleorders without creating planned orders.
I tried using strategy 82 but it makes the production order online, but we want it to be created after mrp run.
Is there a way to create production orders instead to planned orders in MRP run.Hi You used Right strategy only.Use Strategy '82', Transfer requirement from CRM and execute MRP run in Background.It will generate Production order.But i didn't understand what you mean by 'Online' 3
Pl. Correct me If I am wrong.
Edited by: Velmurugan S on Mar 4, 2008 10:02 AM -
BADI For Changing Planned order Qty during MRP Run
Hi,
My requirement is i want to change Planned order qty based on some conditions during MRP run(MD02). Is there any BADI to fullfill my requirement.
Thanks,
KishoreNot sure I understand the situation correctly...You want to delete the planned orders before MRP runs again. WHy do you want to do that ? Are these firmed Planned orders ?
-
How system will generate schedule line for PO after MRP run.
Dear Experts,
i have updated MPS in MD61, the period indicator was M (monthly), after MRP run, system generating schedule lines on daily basis for Scheduling Agreement(ME38), i want schedule lines on mpnthly basis, how to achive this,
thanks in advance.
regards
rajakarthikHi
1. Are you maintaining any Planning time fence period for MPS- No
2. What is the PIR qty you maintained in MD61:
i.) FG01 is having BOM child part RM01.
To produce 1 nos of FG01 , I need 1 nos of RM01
ii.) i maintained FG01 in MD61 with PIR Qty 5000. in MD61,Planning period is M and planning hirizon1- jan10To 31-Jan10
ii.) i maintained lot size:Monthly lot size for RM01.
iii.) there is no stock available for both RM01 and FG01.
3. After MRP how much qty is get planned on what date-
i) planned order created for FG01 in co41 with qty-5000 nos.
ii) in ME38, schedule line created for RM01, on 01-01-2010, with 5000 nos, currently Category of Delivery Date
field is D and delivery date is 01-01-2010, but i want Category of Delivery Date should be M and delivery date should be 01.2010.
thanks
raja -
Minimum Order Qty on Info Record for MRP
Hello All -
I have maintained an info record for a material with a minimum order qty. When MRP runs and generates the planned order/purchase requisition, it is not taking into account the min order qty on the PIR. Is there some additional set up that I need to do? I have a source list set up with a 1 under MRP relevant. Thanks!
JaneI also tested and SAP didn't consider minimum order quantity that is maintained in info record (EINE-MINBM), but w/o success... minimum lot size (MARC-BSTMI) maintained in material master is considered.
I assume Charlie is right and minimum order quantity is valid in case of purchase orders:
http://help.sap.com/erp2005_ehp_04/helpdata/EN/67/c50d38c5a5c82ee10000009b38f842/frameset.htm
You can use this function to round off order quantities in POs and contract release orders.
If you enter a minimum order quantity in the purchasing info record, the PO quantity will be rounded up to the desired minimum quantity after evaluation of the rounding profile where appropriate.
(based on this I think order optimizing is valid for POs)
So, whether you use the mentioned minimum lot size and rounding profile fields in material master (suggested by Charlie) or you can maintain rounding profile in the purchasing info record and thus you can have vendor specific minimum lot size.
Regards,
Csaba
Edited by: Csaba Szommer on Jun 2, 2009 9:48 PM
Edited by: Csaba Szommer on Jun 2, 2009 9:48 PM
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