MRP run for MTO

hi gurus
I have a finished product and I have two level BOM for this and I maintained strategy group for the finished and semifinished as 20 and in MRP4 view in the field BOM explosion I have'nt maintained any indicator.When I run mrp in MD02 transaction two planned orders are getting generated for the same item one is for subreq for finished product and one is for sales order.
Please clarify on this.
thanks
ravi

Hi
To generate Procurement proposal as per Strategy 20. System requires Sale order. See how many sale orders are there for Fert in MD04 .
Do not use Strategy for Dependent requirements and otherwise if you pass PIR to this level. Always use strategy for header material.
Regards
J.Saravan

Similar Messages

Sale Order MRP Run for All Order Line Items

Greetings...
I have One Sales Order , in which i have ten different Line Items .
Now I have to Run the MRP on basis of Created sales Order so that all Line items wi get consider insingle MRP Run on sales order base MRP Run.
How to take MRP Run of One Sale Order for all Line Items.???
In MD50 , we can have sales Order with Item..

In MD50 you can give only one item at a time.
Its a standard transaction meant to accomodate changes relevant for MRP after plant level MRP run related to specific sales order Item.
so either you need to do it multipal times by changing material or you need to go for MD02.
Please explain bussiness case in detail why you want to restrict your MRP run for items in a specific sales order.
Regards

MRP RUN for the more than one line item in sales order.

Hi ,
In the sales order nuber of line item are , i will have to take MRP RUN for selected line item .
So plz suggest what development will require?
Abhay
Edited by: abhay patil on May 30, 2008 8:52 AM

HI,
U can write separate prog. Which will ask sales order no. and from to line item or multiple line item of sale order. Then in loop internally pass the each line item no to MD50 prog. Which will run in background.
I will give u sample prog. Which I had created for running MRP for all the lines items of given sales order in one go.
*& Report ZPRG_PP_001
REPORT ZPRG_PP_001.
tables vbak.
data: begin of it_vbap occurs 1,
        vbeln type    vbap-vbeln,
        posnr type    vbap-posnr,
      end   of it_vbap.
DATA: P_MODE   TYPE    C.
      Batchinputdata of single transaction
DATA:   BDCDATA LIKE BDCDATA    OCCURS 0 WITH HEADER LINE.
selection-screen begin of block b1 with frame title text-001.
parameters :   p_vbeln like vbak-vbeln obligatory.
selection-screen skip.
parameters :   p_fore   radiobutton group mode,
                 p_back   radiobutton group mode default 'X'.
selection-screen end   of block b1.
at selection-screen.
Check Sales Order
if not p_vbeln is initial.
    select single * from vbak
      where vbeln eq p_vbeln.
    if sy-subrc <> 0.
      message e499(sy) with 'Invalid Sales Order no.' p_vbeln.
    endif.
endif.
start-of-selecTION.
Get Sales order items
select vbeln posnr from vbap
    into table it_vbap
    where vbeln eq p_vbeln.
Set BDC mode
if p_back eq 'X'.
    p_mode = 'E'.
else.
    p_mode = 'A'.
endif.
Process MD50 BDC
LOOP AT IT_VBAP.
    perform bdc_dynpro      using 'SAPMM61X' '0160'.
    perform bdc_field       using 'BDC_CURSOR' 'RM61X-TRMPL'.
    perform bdc_field       using 'BDC_OKCODE' '/00'.
    perform bdc_field       using 'RM61X-KDAUF' IT_VBAP-VBELN.
    perform bdc_field       using 'RM61X-KDPOS' IT_VBAP-POSNR.
    perform bdc_field       using 'RM61X-BANER' '1'.
    perform bdc_field       using 'RM61X-LIFKZ' '3'.
    perform bdc_field       using 'RM61X-PLMOD' '3'.
    perform bdc_field       using 'RM61X-TRMPL' '1'.
    perform bdc_dynpro      using 'SAPMSSY0' '0120'.
    perform bdc_field       using 'BDC_OKCODE'   '=XBAC'.
    CALL TRANSACTION 'MD50' USING BDCDATA MODE P_MODE.
    CLEAR BDCDATA.
    REFRESH BDCDATA.
ENDLOOP.
end-of-selection.
       Start new screen                                              *
FORM BDC_DYNPRO USING PROGRAM DYNPRO.
CLEAR BDCDATA.
BDCDATA-PROGRAM = PROGRAM.
BDCDATA-DYNPRO   = DYNPRO.
BDCDATA-DYNBEGIN = 'X'.
APPEND BDCDATA.
ENDFORM.
       Insert field                                                  *
FORM BDC_FIELD USING FNAM FVAL.
CLEAR BDCDATA.
BDCDATA-FNAM = FNAM.
BDCDATA-FVAL = FVAL.
APPEND BDCDATA.
ENDFORM.
Ajay P. Nikte

In MRP Run for FERT, i want to eliminate 3rd level HALB and their BOM compo

Hi All,
Can you please guide me on this issue please.
Regarding - In MRP Run for FERT, i want to eliminate 3rd level HALB and their BOM components for exploration and planning
My scenario is:
Level 1: FERT1
Level 2: HALB1.1 + ROH1.1 + VERP1.1
Level 3: HALB1.1.1 + ROH1.1.1
Level 4: ROH 1.1.1.1 + ROH1.1.1.2
While performing MRP run i dont want to include the material HALB1.1.1 (Level 3 component) and their corresponding BOM component (ROH 1.1.1.1 + ROH1.1.1.2)
My constraint:
The reason for this is HALB1.1.1 is being manufactured through REM profile with separate PIR and MRP run.
But it is being consumed in FERT1 through intermediate semi-finished HALB1.1. and it needs to include for Product costing.
Note: All materials have been marked as PD - MRP type
Would be a great help from you.
Thanks and Regards
Khadeer Ahmed

Hi,
If you put in FI forums then you will get reply immediatly.
Anil

MRP RUN for increased qty of SODS PR for complete qty instead of increase

While doing MRP RUN for increased qty of SO No line item 10 to 20,System is making PR for complete qty instead of increased qty.
Sales order - 0001
Line item - 10 Qty - 10
Line item - 20 Qty - 15
MRP run against the sales order for line item 10 & 20 PR / PO raised for qty 10 & 15 respectively.
After that qty has increased in sales order.Again we run MRP system generates totla no of PR insted of Increased qty .
Sales order - 0001
Line item - 10 Qty - 10 + 5 = 15
Line item - 20 Qty - 15 + 5 = 20
Plz help

There are few questons here:
- when you increase the amount of the sales order item, is the newly added amount confirmed with the same date / schedule line? You can check the schedule lines for that SO item.
- have the purchase requisitions, which were generated after the first MRP run (before the modification of the SO items), been modified manually (are they firmed?) / processed? In this case MRP cannot modify (delete) them (and create new ones)...
- did you check the MRP control settings in material master
Remark: even if you get several PRs, you can create one PO from them.

MRP Run for MTS & MTO..........................

Dear Friends,
Please explain me the following question.
If a customer needs some 100 pieces of product, but we dont have the inventory to produce that.
So we need to run the MRP.
Here what is the output of the MRP in MTS and MTO.
Thanks very much.

Hi Arun
Your Customer wants 100 quantity of material but you dont have in stock so you are gonna run MRP, below are the results.
a) MTS Scenario - 100quantity of Planned Independent requirement to be created, run MRP MD02 for that material and you get planning orders, now convert the planned orders into Production order and for components do Goods issue to the production order and the operations do confirmations, then do Goods receipt and take the material into stock, now you can issue the material from stock to the sales order and your requirement is fullfilled.
b) MTO Scenario - 100quantity of Sales order is created and run MRP using MD02 or MD50, you get the planned orders then convert the planned orders to Production order and do Goods issue of components to the Production order and confirmation of operations, now you do GR to sales order and the material is put in sales order stock, this stock can only be issued to that particular sales order you have planned.
Hope the above clarifies...

MRP run for header material with bom usage-3

Dear All,
We have header material with bom usage-3.We maintain the stock at child components only ,not at header
I have created the planned independent requirement for header material.I have created a sales order but sales order is not shown in md04.
What can be the further setting I am missing for mrp run of above scenario.
with regards,
pradeep

Dear ,
Couple of checks points for you :
1.Check the material master Sales Org Veie-Item Categoery .As you have mentioned Item Categoery -TAQ which is not relevent for requirement planning throgh schedule line category -CT ( CT means there will not be any inventory or good movement and requirement will not be passed for MRP ) .Only CP -line item categoery does requirement passing through MRP and it will show u in MD04. So the summery is if you want to generate an MTO order for the same FG material , you should matian the Sales Line item categoery as MTO in sales Org View and it will pop up in VA01 whiel logging Sales Order .
Generally , TAQ item categoery are used in Project Billing or Delivery .ok and they will not be having any availabilit check so it KP ( no check ) .
But for MTO order , you should have availablty chek 02/01 in MRP3 view and also MTO Sales Item categoery .
Based on the above information logg an sales order , release credit chek in VKM3, SAVE and check in MD04.
Create PIR in MD61 and Run MRP on the both cases .I have tested its working .but noit with TAQ item categoery ok
2.Why do you need to create Sales Order for dependent Item-Y because it will be in X-BOM item ? Make sure that Y- should have Sales Item categoery in material master -MM02-Sales Org View as NORM item .If you really want to create sale sorder for this item , it should TAN or NORM .
3.Other PIR detail is fine .
Try and revert back
Regards
JH

MRP run for sales order -- Collective requierements. how to correct?

Dear All,
Upon creation off a sales order we entered a material for which the avalability check was set to 01 collective requierements. So when the MRP run finished it created collective requirements. This was not our intention and we changed the availability check to 02 but now the MRP run doesn't pick it up anymore and the requirements remain collective.
Can we correct this in any way without recreating the sales order?
Best regards,
Michaë

its a MTO strategy
then
maintain 1- individual requirement in individual./collective requirement in MRP 4 view for the material
and rerun the MRP with planning mode 3( delete and recreate planning data)
then all the dependent requirement will be planned based on the sale order
Regards,
Sundaresan

MRP Run For Credit Blocked Sales Orders

Hi
Does any one know how to prevent the generation of planned orders for Sales orders which
have been credit blocked. At the moment the reservation is still visible on MD04 and is therefore
planned during the MRP run. As a result manufacturing continues for these sales orders.

As far as credit block is concern; what it means is that delivery will not be done for this customer via VL01N.
This means if you have blocked this customer in FD32; no delivery to be done
It may not be linked with MRP calculation b'cos it comes into picture while doing delivery & not during planning
Rgds

Schedule lines are not coming after MRP run for HALB material

Dear All,
I am not getting schedule line after mrp run, inspite of all required setting only purchase requisitions are coming.
Material type is HALB and involve a subcontracting process (30). For raw material I am getting the schedule line but in the case of HALB, it is not coming.
Pls let me know if I am missing something and guide me further on this.
Thanks & Regards
Kundan Kumar

Dear All,
I am closing this thread. As the vendor mentioned in scheduling agreement is not a subcontracting vendor. Its a individual vendor.
Thanks for all the reply.
Thanks & Regards'
Kundan Kumar

Delivery Schedules not created after MRP Run for MRP Type PD

HI All,
I have created Schduling Agreement, maintained Source List with MRP Relevant - 2 option and maintained Vendor as Fix, maintained info record.
I have created a material with MRP type as PD and lot size as EX, and strategy group as MTS. Now when i enter requirement through MD61 and do MRP Run through MD02, system is generating PR instead of Del Schdule line inspite of schduling agreement.
But If i change MRP type to VB and maintain reorder point and maintain min lot size, then system generates Del Schdule lines for the same material.
What could be the reason. I want delivery schedules based on MRP Type PD.
Where I am wrong in MRP Views or in any cutomization. It seems that purchasing part is fine since it creats scudles line so no problem in SA or in Source List.
Please help
Regards,
Vikas

Hi Vikas,
Go through this link you will able to customize correctly
http://help.sap.com/erp2005_ehp_04/helpdata/EN/3b/66596eda7b11d1b6330000e8a738dc/frameset.htm
http://help.sap.com/erp2005_ehp_04/helpdata/EN/f4/7d2da044af11d182b40000e829fbfe/frameset.htm
Cheers
Kris

Reg: MRP Run for all Materials

Hi Abapers,
I have an issue where in using MD01( Material Run), i need to raise one PR for all materials below the re-order stock. Currently system creates one PR for each material below the re-order stock.
Please throw any ideas regarding this.
Thank you

Hi ,
to procure assembly take 10 days.
And delivery date is after 2 days
After MRP run , system will take first backward schedulling from delivery date will take 2 days and going forward scheduling and take 8 days .
So that from current date system will take 10 days so assembly will procure easily .
Suppose today date 19/05/2011. And delivery date is after 2 days .( on date 21/05/2011 )
if MRP is run on 19/05/2011. System will create delivery date 29/05/2011.So assembly will be easily procure within span of 10 days from 19/05/2011 to 29/05/2011. Delivery of FG is easily available on 29/05/2011.
Regards
Vinod

Clubbing of PR through MRP run for same group items

Presently PR's are generated under MRP for single line item. we required consolidation of the PR material group wise. is it possible? if yes, how? kindly suggest.

Dear praneetsadekar ,
If my understanding is correct then during MRP run it 's not possible to create single Purchase Req.for a list of materials that fall
under same material group.
check and revert back.
Regards
Mangalraj.S

Not able to find the source requirement of MRP RUN-(for planned order)

Dear All,
Actullay In MRP run system is generating 10000 qty in planned order but in MD61 there is only 3000 qty and no sales order requirement also exists for the same. And when i rerun the MRP by choosing option 3 in planning mode, then also it is generating the planned order for 10000 qty only but Iam not able find out the base requirement for that. Kindly suggest me the solutions.
Regards,
Krishna

Hi
In MD04 at bottom, you can see a button for pegged requirement, click there you will come to know the list of requirement. It is not only because of Planned independent requirement you maintain in Md61, it could be due to lot size in Material master, or if you have fixed vendor in sourcelist then it could be because of Minimum order quantity with the vendor, or it could be safty stock or reorder point maintained in Material master
Regards
Antony

MRP run for limited period

Hi all,
My client wants to enter PIR in MD61 for next 12 months. But MRP run should create requirements only for next 3 months.How can this be achieved. kindly help. Can defining planning horizon help me or there is some other control?
Regards.

Not sure if you interpreted Mr. Rajesha's inputs clearly.
The planning horizon solution works, but you need to ensure you run MRP with NETPL key.
Anyways for PIR solution, all you need to do is just maintain 2 lines for the same material. Line - 1 will be version 00 which is active, line - 2 will be version 01, which is in-active.
Now in version 00 maintain the values for the next 3 months & for the remaining months maintain in version 01. So as you move along the time line, all you would need to do is copy from 01 to 00 only for the months for which you want to plan.
This way with just 2 versions you can have your control & visibility. Do this in your sandbox & check if it is workable for you.

MRP run for MTO

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