MRP several planned order same day
Hello,
I hace materials with lot size EX Lot-for-lot order quantity. The problem is when I have 2 planned issuses the same day, When I run MRP, SAP add quantities and create only a plannes orden. I need sap create one planned order for each planned iissue, with the same quantity.
Thanks in advance.
Hi,
all this is checked.
I see in MD04 both
The system do
14.06.2010 PlOrd. 0000000418/SDeb 15
14.06.2010 DepReq 12915 5-
14.06.2010 DepReq 12915 10-
I need the system
14.06.2010 PlOrd. 0000000418/SDeb 5
14.06.2010 PlOrd. 0000000419/SDeb 10
14.06.2010 DepReq 12915 5-
14.06.2010 DepReq 12915 10-
thanks in advance
Similar Messages
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VSF and planned orders same day
Hello,
When running MD04, forecast (VSF) and planned orders are landing on the same day. This is causing confusion for the users. Is there a setting that's causing this to happen? We are using checking rule PP. Should we be using A instead? The planned order should actually be showing up before the forecast because we don't want the inventory to show negative from the forecast. Any help will be appreciated.
Thank you.
MZHi MZ
On the standard MRP process, the planned order basic finish date will generally match the requirement date.
Check this document which explains the scheduling in more detail:
Backward Scheduling for In-House Production - Material Requirements Planning (PP-MRP) - SAP Library
BR
Caetano -
Sufficient stock but MRP create planned order and purchase requisition .
Hi Expert,
After MRP run planned order and purchase requisition created . but the problem is for child material sufficient is there but still PR and plnd order is created .
MRP type PD, LOT size EX,Strategy group 10, for testing purpose I made safety stock 0, min lot size 0 , max lot size 0.
I cant find the cause why MRP create PR and Pland order for the material which has sufficient stock. Please help.Dear Anirban
could you check the following master data value:
Lot size -> MB Monthly ( only for test)
Rounding value -> null
Strategy 40 MTS.
You can try with this setting in order to figure out what is the problem.
You can check also orizzon planning and re-scheduling (set to 999).
Let me know if i have been useful for you
Daniele -
Hi,
Can anyone here brief me about the link between a MRP Run->Planned Order-->Purchase Requsition.And also the process that is followed prior to MRP Run.
Thanks,hi look at this....i think this is not your exact requiremrnt...but this will helps you..
http://academic.uofs.edu/faculty/gramborw/sap/mpe.htm -
Costing affect with MRP at planned order level and after production order
Dear all,
How the costing affect with MRP at planned order level and after production order completion?
Edited by: Maulik on Jun 24, 2009 1:59 PMDear Maulik,
check Mr. Vinod's inputs abt costing
1. Maintain following master data:
MM01 Material Master with Costing and accounting view. Make sure all the cost Std, Moving avg etc is maintained along with valuation class in Accounting view 1. In costing tab pls make sure "with qty structure" and "Material Origin" are ticked.
CS01 BOM with components marked with costing relevance in Status/Long Text Tab. Also check all the qty are correct.
CR01 Work Center in Basic data tab maintain standard value key sau SAP1 and in costing tab maintain the workcenter, activity type and formulas (Usually standard formulas like for Machine Hours SAP006, Labour SAP007, Setup Activity SAP005 is used).
KL01 Cretae activity types, in basic data tab maintain ATyp Category AS "1" and cost element (as provided by your FI Guy).
KP26 Activity pricing, here with the combination of Activity type and the cost center you assign price to the activity.
2. SPRO Activity
Maintain Costing sheet IMGControllingProd cost controllingProd Cost PlanningBasic settingoverheadsdefine costing sheet.
OKKN Define costing variant, you define costing type (In the costing type, you define the purpose of a material cost estimate by specifying, for example, which field in the material master record the costing results can be transferred to like std price, moving avg etc), Valuation Variant (defines how the prices are prioratized), date control and transfer structure.
3. Costing Process Flow:
1. CK11N CREATE COSTING RUN
2. CK24 CREATE PRICE UPDATE (You Mark and release the prce to be updated)
4. COSTING VARIANT WRT PP
1. OPL1 DEFINE COSTING VARIANT WRT PP
2. OKK4 or OPN2 DEFINE VALUATION VARIANT
3. OKK1 or OPM1 DEFINE COSTING TYPE
4. OPL8 ORDERTYPE DEPENDENT PARAMETER (assign the above creted costing type for both planned and actual)
Hope this will throw some light on product costing.
Regards
kumar -
Pur req not generated for MRP element Planned order in stock reqmnts list
Hi SAP Gurus,
I have a problem where in MD04, pur req is not generated for the MRP element Planned order for a future date (about two months from now). Is there a specific reason? why is it not being generated? The MRP type is PD. The procurement type is F - external procurement. Can anybody please help me on this?
Thanks
AnushaAnusha,
?? Not sure I understand the question. Are you saying MRP is creating planned orders instead of purchase reqs? Or, are you saying that no proposals at all are being created outside of two months? Or, are you saying that the system is creating purchase reqs inside of two months, and planned orders outside of two months?
Regardless, these problems are probably related to your MRP settings. Try the following settings:
NEUPL Regenerative planning
1 Purchase requisitions
3 Schedule lines
1 MRP list
3 Delete and recreate planning data
2 Lead time scheduling and capacity planning
on your MDBT screen.
Regards,
DB49 -
Several plan orders for the same day
Hi SAP Experts,
In my company we have a requirement to produce the same finish material in two work centers, using different BOMs. This was achieved through production versions for production orders. Now we need to plan (Indipendent requirement & Plan orders )the material based on these two BOMs.
We enter the indipendent requirement in MD61. I have given the production version against the requirement (In schedule lines tab). However i am unable to give two different requirements for the same day in different production versions.
Then i tried using different planning versions and assigning the different production versions to different plan versions.
Although my indipendent requirements are taken in different production versions(As I can see in MD04). When i run MRP plan orders are raised as the total of the requirements and in only one production version.
Please, Can some one help me to find a method to raise different plan orders for the same day in different production versions???
regards,
MadhushikaDear All,
I tried quota arrangements as a solution for above mentioned problem. What i require is to devide the PIR for a particular day in to two equal parts in two different production versions so that two plan orders will raise in equal quantities for the same day in two different production versions.
With quota arrangement what i get is alternative plan oders in different versions in diffrent days.
For example If my PIR are
Day 1 = 1000
Day 2 = 1500
Day 3 = 500
Day 4 = 1000
what i get is
Day 1 = 1000 - prd ver1
Day 2 = 1500 - prd ver2
Day 3 = 500 - prd ver1
Day 4 = 1000 - prd ver2
What i want is
Day 1 = 500 -prd ver1
Day 1 = 500 -prd ver2
Day 2 = 750 -prd ver1
Day 2 = 750 -prd ver2
Day 3 = 250 -prd ver1
Day 3 = 250 -prd ver2
Day 4 = 500 -prd ver1
Day 4 = 500 -prd ver2
Hope its clear to you all.
Please advise me how to configure the system according to this reqirement.
Best regards,
Madhushika -
Several purchase requisition same day MRP
Hello,
I hace materials with lot size EX Lot-for-lot order quantity. The problem is when I have 2 planned issuses the same day, When I run MRP, SAP add quantities and create only a purchase requisition. I need sap create one PR for a planned iissue, with the same quantity.
Thanks in advance.Hi,
While executing MRP run it gets triggered when the available stock falls below reorder point. It is basically reorder point which determines the purchase requisition creation while MRP is created.
The reorder point is set considering the past consumption material. If you want to trigger separate purchase requisition after each good issue you need to schedule MRP run after every good issue.
This will generate separate purchase requisition after every good issue.
Br,
Tushar Patankar -
MRP Issue: Planned orders Vs Pur Requisition
HI All.
I have a query on MRP.
We run Total planning for a plant in a night batch job The parameters for variant are as below
Planning Run Type: NETCH
Creation Indicator for Pur Req 2.
Planning Mode 3 Delete & recreate order proposals
Scheduling type Lead time scheduling
For example MRP runs on 19th Jan & for a given material, a planned order is created as the lead time 10 day & the requirement date is 15 Feb.
Now as normal proedure, when the opening date in the planned is reached, MRP should delete this planned order & create a Pur Requisition. But this is not happening even though we have used the planning mode 3 (delete & recreate order Proposals)
There is no planning file entry for the material after the initial MRP run. Is this the reason that the target material is not picked up in the planning.
Any suggestions on this.
Regards
VineetHi
If Requirement is 15 Feb System Calculates and Gives the proposal for 05 Feb. As you may know there is one more Schedule Margin Key and itu2019s a buffer time before and after Procurement prosal. May be its affecting your Openeing period. Please Check the Paramaters in Material Master 1. Schedule Margin Key,2. GR Processing time, Lead Time and planning time Fence(During this Period System Doesnt Allow Automatic changes,,
rewd if usefull !!
BV -
Not able to find the source requirement of MRP RUN-(planned order)
Dear All,
Actullay In MRP run system is generating 10000 qty in planned order but in MD61 there is only 3000 qty and no sales order requirement also exists for the same. And when i rerun the MRP by choosing option 3 in planning mode, then also it is generating the planned order for 10000 qty only but Iam not able find out the base requirement for that. Kindly suggest me the solutions.
Regards,
KrishnaDear balu
Check assembly scrap in MRP 1 view
and also check which lot size u r using
is it HB - replanishment up to maximum stock level
or FX - fixed order size
Kindly check
Regards
Sachin -
Hi experts,
We run MRP everyday, How it will create plan order or PR? We hope it could create Plan order first,
but I run MPR md02 and choose parameter as 3 (plan order) , it still come out PR.
what's the scenerios for PR or plan order creation?
Thanks
Alicehi,
Check your Material master record...
there check for the field "Procurement type" it shd be set for the both ie. external as well as internal....
Here you would have asked for internal one....that's why system is generating PR directly instead of Planned order....
Check n let me know anything else...
Regards
Priyanka.P -
MRP - Create Planned Orders only for Externally Procured Materials
Dear All,
We have a scenario that our client gives us the daily requirement schedule for the current month and a monthly forecast for future months so that we can plan our externally procured materials based on the forecast.
Now I only want the MRP run to create Planned Orders for HALB and FERT based on my current months daily schedule and planned orders for ROH (Externally Procured) based on the next months forecast (monthly).
I dont want the system to create planned orders for HALB and FERT from the forecast. The requirement for the ROH are however derived from the Finished Good BOM and the forecast is also given for the FERT material. I know its a long shot but is there a possibility in the system to do such a thing or a work around?Your business case is not clear; MRP will create planned orders for inhouse produced materials, and either planned orders or purchase requisitions for external procurement.
You can choose to convert or release external procurement for a long time ahead (eventhough taht if you have proper lead times defined you can release by lead time), but convert inhouse planned orders to production orders only for next period (week, month). Actually this is common practice.
So I fail to understand your problem. -
Need to run sales order planning manually in the same day.
Hi guys,
My PP/DS planning horizon has deifned for 24 hours time period. If sales order comes today, it will be planned tomorrow. If I need to run planning manually of particular sales order same day, when it comes. How should I do?
If the answer is to run product heuristic, Can anyone tell me how product heuristic should be run (the right steps)?
Thanks
ShaanHi,
You just open product view in transaction /SAPAPO/RRP3. in edit mode, press "product heuristic" button.
Claire -
Kanban:How to make MRP planned order non actionable?
Scenario: In house Mfg with REM
Process : Kanban (Classic)
Example : Item "A" is in-house mfg subassembly.
When Kanban is triggered, it generates planned order. Using REM, the mfg is done against the planned order and the Kanban cycle is closed.
Meanwhile, the MRP generated planned orders are also actionable. These also can be used to mfg & stock "A".
Question :Can the MRP generated planned order be made non actionable?
Thanks,
Wish you all A very Happy, Joyous Diwali And Prosperous New Year!!
NitinHi
I beleive u have selected options of generating planned orders both by mrp and kanban(since same storage location is being planned both by MRP and Kanban). one option is when kanban generates planned orders, delete the planned ordes that are generated by mrp (eg if mrp already has created planned orders of say 400, kanban is triggered for a planned order of 100, based on settings we can immediatly decrease mrp order to 300 as the 100 is now covered by kanban(so total of 400 qty in plnd order at the end of the day)). pls let me know if this would solve ur problem.
Sam -
Multiple planned orders in MRP run
Hi All
I have a requirement where I need to create multiple planned order for the same material during MRP run. I understand that once I run MRP a planned order creates. If I run again for the same material, the quantity will be changed for the same planned order. Do we have any configuration so that system creates multiple planned orders for same material for each MRP run.Hi Adithya
Planned orders may be changed by MRP until they are firmed. Therefore, what you need to do is to firm the planned orders after the MRP execution.
You can use for example, transaction MD19 to mass firm planned orders after each MRP run.
Otherwise, you can user BAdI MD_PLDORD_CHANGE to automatically firm the planned orders created by MRP.
BR
Caetano
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